首页|期刊导航|金属加工(热加工)|感应钎焊工艺对无氧铜套管结构部件钎着率、界面显微组织和力学性能的影响

感应钎焊工艺对无氧铜套管结构部件钎着率、界面显微组织和力学性能的影响OA

Impact of induction brazing on brazing rate,interfacial microstructure,and mechanical properties of oxygen-free copper casing components

中文摘要英文摘要

无氧铜套管作为水冷系统中的关键传热部件,其焊接质量直接影响水冷系统的可靠性和冷却效率,但其焊接后极易出现气孔等缺陷问题仍待解决.研究了感应钎焊工艺对无氧铜套管结构部件钎着率、界面显微组织和力学性能的影响.结果表明:峰值温度为720℃,保温5s、15s及30s时,焊缝钎着率良好,但在保温15s时开始出现小尺寸气孔且保温30s时出现明显钎料漫流缺陷.在较低峰值温度660℃,焊缝底部钎着率极低,C弧位置均出现气孔,但无钎料漫流.而在较高峰值温度790℃、保温5s时,焊缝钎着率良好,但C弧出现明显气孔且钎料漫流现象严重.整体来看,适当提高钎焊峰值温度可减小气孔尺寸、改善钎着率,但过热会导致钎料漫流,延长保温时间则普遍导致C弧气孔和钎料漫流缺陷.最佳工艺参数为峰值温度720℃、保温时间5s.焊接工艺不会对套管结构部件整体的力学性能产生影响.

As a critical heat transfer component in water cooling systems,the welding quality of Oxygen-free copper cannula directly impacts system reliability and cooling efficiency.However,post-welding defects like porosity remain unresolved.This study examines induction brazing's effects on brazing rate,interfacial microstructure,and mechanical properties of oxygen-free copper casings.Results indicate that at 720℃ peak temperature with 5s,15s,and 30s holding times,brazing rates are good,but small-sized porosity appears at 15s and significant solder overflow at 30s.At 660℃,the weld bottom exhibits poor brazing rates and C-arc porosity but no overflow.Conversely,at 790℃ with 5s holding time,brazing rates remain high,but severe C-arc porosity and solder diffusion occur.Overall,moderately increasing the peak temperature can reduce the pore size and enhance the brazing rate.However,overheating can lead to overflow,and an excessively long holding time can result in C-arc porosity and overflow defects.The optimal parameters are 720℃ peak temperature with 5s holding time.The welding process will not have an impact on the overall mechanical properties of the casing structural components.

罗梅;尚书文;张知航;武琪;杨健

深圳市飞荣达科技股份有限公司 广东 深圳 518132北京科技大学材料科学与工程学院 北京 100083北京科技大学材料科学与工程学院 北京 100083北京科技大学材料科学与工程学院 北京 100083北京科技大学材料科学与工程学院 北京 100083

感应钎焊无氧铜套管钎着率显微组织力学性能

induction brazingoxygen-free copper cannulabrazing ratemicrostructuremechanical properties

《金属加工(热加工)》 2026 (8)

20-27,8

国家自然科学基金面上项目(52075035).

评论