气力输送系统弯管处添加辅助进气结构的影响OA
Research on the effect of adding auxiliary air intakes pipes at the elbow section of a pneumatic conveying systems
为缓解气力输送系统弯管处磨损以及输送能耗过大的问题,提出在气力输送系统弯管最大磨损处添加辅助进气的创新方案.基于计算颗粒流体动力学(CPFD)方法建立模型,确定最大磨损位置,并搭建试验平台验证模型准确性及确定辅助进气参数范围.本文系统研究了添加辅助进气结构不同角度和不同速度下对颗粒运动特性的影响,并利用功率谱密度(PSD)方法分析压降信号波动.结果表明,相比在气力输送系统弯管处添加导流叶片,添加辅助进气结构工艺更简单.在相同输送条件下,添加辅助进气管具有更好的防磨效果,大幅降低弯管处的磨损率(最高26.4%);同时有效降低了弯管处能耗(最高6.3%).本研究确定了辅助进气管的最佳结构参数,为降低输送能耗与延长管道寿命提供了有效方法.
To address the issues of severe wear at pipeline bends and excessive energy consumption in pneumatic conveying systems,this paper proposed an innovative solution:Installing auxiliary air injection at the location of maximum bend wear.Using the computational particle-fluid dynamics(CPFD)method,a numerical model was developed to locate the maximum-wear region,and an experimental platform was constructed to verify the accuracy of model and determine the applicable parameter range for auxiliary air injection.A systematic investigation was performed to examine the effects of auxiliary air injection angle and velocity on particle motion characteristics,and pressure drop signal fluctuations were analyzed via power spectral density(PSD).The results demonstrated that,compared with the conventional approach of installing guide vanes at bends for wear control,the proposed auxiliary air injection method featured a simpler manufacturing process.Under identical conveying conditions,it achieved superior anti-wear performance,reducing the bend wear rate by up to 26.4%,while also lowering bend energy consumption by up to 6.3%.This study successfully determines the optimal structural parameters for auxiliary air injection,providing an effective technical approach for reducing energy consumption in pneumatic conveying and extending pipeline service life.
徐新宇;张立栋;苏健明;潘禹豪;张立峰;宋长鹏;姜铁骝
东北电力大学能源与动力工程学院,吉林 吉林 132012东北电力大学能源与动力工程学院,吉林 吉林 132012东北电力大学能源与动力工程学院,吉林 吉林 132012华能青岛热电有限公司,山东 青岛 266000华能青岛热电有限公司,山东 青岛 266000东北电力大学能源与动力工程学院,吉林 吉林 132012东北电力大学能源与动力工程学院,吉林 吉林 132012
化学化工
气力输送功率谱密度方法弯管计算颗粒流体动力学辅助进气
pneumatic conveyingpower spectrum density methodselbow pipescomputational particle fluid dynamics(CPFD)auxiliary air intake
《化工进展》 2026 (7)
3940-3951,12
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