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基于潜空间协整自编码的化工过程特征提取与监测OA

Chemical process feature extraction and monitoring method based on latent cointegration autoencoder

中文摘要英文摘要

现代化工过程因其复杂的内部机制,通常同时呈现出显著的非线性与动态非平稳特性,传统的单一模型难以对其进行充分表征实现有效过程监测.为此,本文提出了一种融合了卷积自编码器(CAE)与协整分析(CA)的过程监测方法.该方法首先利用CAE的非线性特征提取能力,将高维的原始数据映射至一个能表征过程核心动态的低维潜在空间,继而对这些潜在特征应用协整分析,捕捉变量间的长期均衡关系.最后利用真实工业生产数据验证方法可行性.结果表明,所提方法的故障检测率(FDR)高达99.53%,而误报率(FAR)仅为0.55%,其综合性能远超单独的CAE或CA等传统方法,同样证实了该方法能为复杂工业过程的安全监控提供一种兼具高灵敏度与高可靠性的有效解决方案.

Modern chemical processes often exhibit both significant nonlinearity and dynamic non-stationarity due to their complex internal mechanisms.Traditional single model approaches struggle to fully characterize these properties for effective process monitoring.To address this challenge,a process monitoring method that integrates convolutional autoencoder(CAE)and cointegration analysis(CA)was proposed.The method first utilized the nonlinear feature extracting capability of CAE to map high-dimensional raw data into a low-dimensional latent space,which represented the core process dynamics.Subsequently,CA was applied to these latent features to capture the long-term equilibrium relationships among variables.Finally,the feasibility of the method was verified by real industrial production data.The results showed that the proposed method achieved a fault detection rate(FDR)of 99.53%with a false alarm rate(FAR)of only 0.55%.Its overall performance significantly surpassed that of standalone methods such as CAE or CA,which also proved that the method could provide an effective solution with high sensitivity and high reliability for the safety monitoring of complex industrial processes.

邵蔚;饶景之;纪成;王璟德;孙巍

北京化工大学化学工程学院,北京 100029北京化工大学化学工程学院,北京 100029北京化工大学化学工程学院,北京 100029||淮阴师范学院化学化工学院,江苏 淮安 223300北京化工大学化学工程学院,北京 100029北京化工大学化学工程学院,北京 100029

信息技术与安全科学

过程系统协整分析神经网络控制故障早期识别

process systemscointegration analysisneural networkscontrolearly fault identification

《化工进展》 2026 (7)

3933-3939,7

10.16085/j.issn.1000-6613.2025-1295

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