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液态二氧化碳辅助注塑相间穿透数值模拟OA

Numerical simulation on interphase penetration of liquid carbon dioxide-assisted injection molding

中文摘要英文摘要

液态二氧化碳辅助注塑(liquid carbon dioxide-assisted injection molding,LCO2-AIM)是由流体辅助注塑(fluid-assisted injection molding,FAIM)衍生而来的新型工艺,为分析LCO2-AIM的相间穿透机理,本文通过流体动力学方法对LCO2-AIM中LCO2的穿透过程进行数值模拟,并对比分析了其与水辅助注塑(water-assisted injection molding,WAIM)和气体辅助注塑(gas-assisted injection molding,GAIM)的残余壁厚分布规律和流体介质的穿透行为.结果表明:3种工艺的残余壁厚都呈现沿流动方向逐渐变厚的趋势,其中WAIM的整体残余壁厚最薄,GAIM最厚,LCO2-AIM的残余壁厚在前段与WAIM相近,而后在中间段出现较大的上升,最终后段与GAIM相近,相较于WAIM与GAIM存在较大波动;在流体穿透速度上,三者都呈现出先上升后下降的趋势,其中WAIM的整体速度最低,GAIM其次,而LCO2-AIM的穿透速度最高,并且在径向上的速度梯度最大.

Liquid carbon dioxide-assisted injection molding(LCO2-AIM)is a new process derived from fluid-assisted injection molding(FAIM).To analyze the interphase penetration mechanism of LCO2-AIM,the penetration process of LCO2 in LCO2-AIM was numerically simulated by fluid dynamics methods,and the residual wall thickness distribution law and the penetration behavior of fluid medium were compared and analyzed with water-assisted injection molding(WAIM)and gas-assisted injection molding(GAIM).The results indicated that the residual wall thickness of the three processes all showed a trend of gradually thickening along the flow direction.Among them,the overall residual wall thickness of WAIM was the thinest and that of GAIM was the thickest.The residual wall thickness of LCO2-AIM was similar to that of WAIM in the front section,then a significant increase in the middle section,and finally was similar to that of GAIM in the back section with a large fluctuation compared to WAIM and GAIM.In terms of fluid penetration velocity,all three showed a trend of first increasing and then decreasing.Among them,the overall velocity of WAIM was the lowest and followed by GAIM,while the penetration velocity of LCO2-AIM was the highest and the velocity gradient in the radial direction was the largest.

邹泽芫;匡唐清;杨帆;柳和生

华东交通大学机电与车辆工程学院,江西 南昌 330013华东交通大学机电与车辆工程学院,江西 南昌 330013华东交通大学基础实验与工程实践中心,江西 南昌 330013华东交通大学机电与车辆工程学院,江西 南昌 330013

化学化工

液态二氧化碳辅助注塑二氧化碳数值模拟多相流残余壁厚穿透行为

liquid carbon dioxide-assisted injection moldingcarbon dioxidenumerical simulationmultiphase flowresidual wall thicknesspenetration behavior

《化工进展》 2026 (7)

3923-3932,10

国家自然科学基金(52273033,52163006)江西省自然科学基金重点项目(20232ACB204004)江西省重点研发计划"揭榜挂帅"项目(20223BBE51012).

10.16085/j.issn.1000-6613.2025-1278

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