首页|期刊导航|河北工业科技|智能胶合生产线PE内袋上料系统设计与实验研究

智能胶合生产线PE内袋上料系统设计与实验研究OA

Design and experimental study of PE inner bag feeding system for intelligent plywood production line

中文摘要英文摘要

为了提高智能胶合生产线上PE内袋在自动化上料过程中的抓取稳定性和平整度,并减小设备占地面积,设计了自动上料系统.首先,通过分析PE内袋整体吸附弊端,对比海绵吸具横向、纵向放置效果,提出了拖拽式上料方案,并设计了海绵吸具与双侧辅助吸盘协同作用的抓取执行机构;其次,通过拖拽力与吸附点位实验,分别确定了海绵吸具抓取PE内袋的最佳按压深度,以及单侧双吸盘的最优布置方案;再次,利用PE内袋与上料台之间的摩擦与滑移之间的关系,减小上料台的空间与长度;最后,对PE内袋进行上料实验验证.结果表明:海绵吸具的最佳按压深度为10 mm,单侧双吸盘的最优布置为x1=340 mm、x2=190 mm,该优化参数提高了抓取PE内袋时的稳定性和平整度均有提升;上料台的长度为1 345 mm,设备占地面积较传统方案节省了49.25%,实现了"半悬态接触稳定"的结构设计目标;200次重复实验中,抓取成功率达到99%,不滑移成功率为100%.研究结果可为大尺寸柔性薄片物料的自动化上料提供稳定可靠的解决方案,具有重要的工程应用价值.

To enhance the gripping stability and flatness of PE inner bags during automated feeding in intelligent bonding production lines while reducing equipment footprint,an automated feeding system was designed.Firstly,by analyzing overall adsorption limitations of the PE inner bag and comparing the performance of sponge suction tools placed horizontally versus vertically,a drag-and-drop feeding solution was proposed,accompanied by a gripping actuator designed to coordinate between the sponge suction tool and dual-sided auxiliary suction cups.Secondly,through experiments measuring drag force and adsorption point positioning during bag handling,the optimal pressing depth of the sponge suction tool and the optimal configuration of dual-side suction cups were determined.Thirdly,leveraging the friction-slip relationship between the PE bag and the feeding platform,the dimensions and lengths of the platform were optimized.Finally,the feeding experiment was conducted to verify the PE inner bag.The results show that the optimal sponge suction tool pressing depth is 10 mm,with the dual-sided suction cup configuration(x1=340 mm,x2=190 mm)significantly improving gripping stability and flatness.The 1 345 mm feeding platform reduces equipment footprint by 49.25%compared to conventional designs,achieving the structural goal of ″semi-suspended contact stability″.Across 200 repeated tests,the gripping success rate reaches 99%,with a 100%non-slip performance rate.These findings provide a robust and reliable solution for automated feeding of large-format flexible sheet materials,demonstrating significant engineering applicability.

孙婷婷;曹思源;牛虎利;徐步云;闫海鹏

河北科技大学机械工程学院,河北 石家庄 050018河北科技大学机械工程学院,河北 石家庄 050018河北科技大学机械工程学院,河北 石家庄 050018河北科技大学机械工程学院,河北 石家庄 050018河北科技大学机械工程学院,河北 石家庄 050018

机械制造

机械制造工艺与设备自动化上料系统稳定性PE内袋

mechanical manufacturing processes and equipmentautomated feeding systemstabilityPE inner bag

《河北工业科技》 2026 (4)

364-373,10

河北省高等学校科学研究项目(CXY2024044)

10.7535/hbgykj.2026yx04009

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