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单一材料TPEE防水透湿面料的制备及性能OA

Preparation and performance of TPEE waterproof and breathable films for single-material outdoor fabrics

中文摘要英文摘要

针对传统防水透湿复合面料回收困难、成本高昂等问题,以热塑性聚酯弹性体(TPEE)为功能膜、不同组织结构涤纶织物为基底,采用层压复合工艺制备单一材料防水透湿户外面料,并对其性能进行测试与分析.结果表明:以相对分子质量为 70000 的 TPEE 母粒为原材料,添加质量分数为 7%的聚乙二醇(PEG)作为致孔剂,在凝固浴中置换4 h、淬冷温度为20℃的条件下制得的微孔膜具备优良的综合性能,其透湿量为 6281 g/(m2·d),耐静水压为63.26 kPa,断裂伸长率为910%,拉伸强度为10.5 MPa.将微孔膜与纱线密度为 75 dtex 的涤纶织物层压复合后,面料防水性能显著提升,耐静水压可达 161.82 kPa、沾水效果为 5 级,透湿量为 1647.6 g/(m2·d).研究结果可为聚酯基功能面料在防水透湿领域的深化开发与应用提供理论依据与技术参考.

Under the guidance of the dual-carbon strategy goals,the concept of sustainable development has deeply penetrated the manufacturing industry.With the improvement of people's living standards,fast-moving consumer goods clothing has undergone iterative upgrades,and the demand for high-strength and high-tensile polyester fibers has been continuously increasing.The huge annual production volume has brought about the problem of waste fabric resourceization and recycling,which has become the focus of the industry.However,in the step of laminated fabric recovery,there is often inconsistency between the film and the fabric components,and it is necessary to first separate and then recycle separately,making the recovery of composite fabrics difficult and the utilization rate low,causing a serious burden on the environment. In response to the above problems,this paper uses TPEE as the raw material.Its hard segment structure is consistent with the chemical structure of polyester fabric.The TPEE waterproof and breathable microporous membrane is prepared by the thermally induced phase separation method,and after hot pressing,a uniform laminated composite fabric can be obtained.The molecular weight distribution and melt flow rate of TPEE are analyzed by gel permeation chromatography(GPC)and melt index instrument(MFI).The TPEE masterbatch is preliminarily screened by scanning electron microscope(SEM),tensile strength tester,and air permeability test,and the performance indicators such as membrane pore size,porosity,breathability,and waterproofness are further tested to explore the influence of the preparation process and fabric structure on the waterproof performance and breathability of the composite fabric.Through experimental design,high-performance laminated fabrics are achieved to alleviate the pressure of the subsequent recovery process. The experimental results show that as the molecular weight of TPEE increases,the surface of the microporous membrane easily forms a smooth and uniform,fine pore structure,which is conducive to the improvement of the membrane strength.In the film preparation process,the replacement time,quenching temperature,and the concentration of the pore-forming agent all have significant effects on the various properties of the film.Increasing the quenching temperature and the mass fraction of the porogen markedly coarsens the pore structure,which enhances moisture permeability while maintaining waterproof performance.The final results show that the preparation process suitable for the production of laminated composite fabric films requires a replacement time of 4 hours in ethanol,a quenching temperature of 20℃,and a pore-forming agent content of 7%.Under these conditions,the film has a breathability of 6,281 g/(m2·d),a static water pressure resistance of 63.26 kPa,a tensile elongation rate of 910%,and a tensile strength of 10.5 MPa.Subsequently,different fabric structures of polyester are laminated with it,and the water pressure resistance effect can reach 161.82 kPa,and the water resistance grade is level 5.The single-material exterior fabric prepared in this study has excellent comprehensive performance and can provide reference for the wide application of physical one-step recovery of polyester materials in the development of waterproof and breathable fabric in the field.

马瑞晗;陈铿;范丹;乔路阳;章淑娟;林志豪;王成龙;郑今欢

浙江理工大学绿色低碳染整技术浙江省工程研究中心,浙江 杭州 310018绍兴绿清环保科技有限公司,浙江 绍兴 312000浙江理工大学绿色低碳染整技术浙江省工程研究中心,浙江 杭州 310018浙江东进新材料有限公司,浙江 绍兴 312000现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000浙江理工大学绿色低碳染整技术浙江省工程研究中心,浙江 杭州 310018浙江理工大学绿色低碳染整技术浙江省工程研究中心,浙江 杭州 310018||现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000浙江理工大学绿色低碳染整技术浙江省工程研究中心,浙江 杭州 310018||现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000

轻工纺织

单一材料TPEE微孔膜防水透湿层压

single materialTPEEmicroporous membranewaterproof and breathablelaminated

《现代纺织技术》 2026 (7)

25-34,10

绍兴市"三位一体"产学研协同专项(2024B41008)

10.12477/j.att.202512024

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