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防切割热致变色织物的制备与表征OA

Preparation and characterization of cut-resistant thermochromic fabrics

中文摘要英文摘要

针对工业防护纺织品对力学防护与环境响应协同强化的需求,文章旨在开发一种兼具高效防切割性能与热致变色响应功能的复合织物.基于超高相对分子质量聚乙烯芯纱的双层包覆结构构建防切割功能层,通过低温等离子体对外层涤纶纤维进行可控界面活化改性,增加表面粗糙度以提升染色性能;采用羧甲基纤维素钠/水性聚氨酯复合体系负载热致变色微胶囊,重点对比了编织后染色与织造后染色两种工艺对织物性能的影响.基于防切割结构集成导电不锈钢纤维网络,实现了电压驱动下主动、快速的热致变色响应,并提升了功能层的稳定性与耐久性.结果表明,在200 W、60 s 的等离子体处理工艺下涤纶与染料结合情况良好;编织后染色的试样展现出更优的色牢度与变色响应灵敏度,且防切割力达26.9 N,同时具有快速响应、稳定可控的电热性能.为功能防护纺织品的结构设计与工艺优化提供了理论依据.

Cut-resistant textiles play an important role in industrial safety and personal protection.However,traditional products mainly provide single-function mechanical protection,making it difficult to meet the demands for environmental perception and active response in complex situations.Thermochromic materials offer visual responsiveness to temperature stimuli and can endow textiles with environmental interaction capabilities.Combining these materials with cut-resistant structures is expected to achieve the functional integration of passive protection and active warning.Nevertheless,existing studies still face challenges such as insufficient synergistic design between the thermochromic system and protective structures,poor interfacial bonding stability,and inadequate functional durability.Therefore,developing composite fabrics with both high cut-resistance and stable thermochromic response is of great significance. To address these issues,this study focused on cut-resistant thermochromic fabrics and proposed a functional integration method based on a multi-layer wrapped structure combined with interfacial regulation.The cut-resistant functional layer was constructed using a double-layer wrapped structure consisting of ultra-high molecular weight polyethylene core yarn,stainless steel fiber,and aramid fiber.A low-temperature plasma process was employed to controllably activate the surface of the outer polyester fibers,increasing surface roughness and introducing polar oxygen-containing functional groups to enhance the bonding strength between the polyester fibers and thermochromic dyes.Thermochromic microcapsules were incorporated using a sodium carboxymethyl cellulose/waterborne polyurethane composite system.The effects of post-weaving dyeing and post-fabric dyeing processes on fabric performance were systematically compared.In addition,a conductive stainless steel fiber network was integrated to achieve active and rapid thermochromic response under voltage driving.The microstructure,chemical composition,protective performance,color stability,and electrothermal response of the fabric were systematically characterized using scanning electron microscopy,X-ray photoelectron spectroscopy,cut-resistant testing,color fastness testing,and electrothermal performance testing.This study combined plasma interfacial regulation with a double-layer wrapped cut-resistant structure and introduced conductive stainless steel fibers to construct an electrothermal driving pathway,achieving the synergistic integration of cut-resistant performance,thermochromic response,and electrothermal functionality.Furthermore,the influence of different dyeing processes on the distribution of thermochromic microcapsules and fabric performance was elucidated.The results showed that under plasma treatment conditions of 200 W and 60 s,the oxygen-to-carbon ratio on the polyester fiber surface increased from 0.21 to 0.55,forming a multi-scale rough morphology and polar interface favorable for dye attachment.Compared with the dyeing-after-weaving process,the dyeing-after-braiding process yielded a cut-resistance force of 26.9 N,which was higher than that of both the dyeing-after-weaving and undyed samples.It also achieved a washing color fastness of grade 4-5 and exhibited better dry rubbing fastness.In addition,the fabric showed a distinct thermochromic response at the color-changing threshold,with a color difference of 48.3,demonstrating good visual discrimination.The apparent color depth remained stable after 50 thermal cycles,indicating stable color-changing performance.Under a voltage of 5 V,the fabric temperature increased to 60℃within approximately 6 s,and the peak temperature fluctuation remained below 5%over 20 electrothermal cycles,demonstrating stable and controllable electrothermal response.These findings indicate that the proposed method effectively achieves synergy between protective performance and responsive functionality. The cut-resistant thermochromic fabric developed in this study provides a new design strategy for functional protective textiles and shows great potential in industrial protection and smart wearable applications.It also offers valuable reference for the structural design and process optimization of multifunctional textiles.

吴寒;杜赵群

东华大学 上海市现代纺织前沿科学研究基地,上海 201620||东华大学 纺织学院,上海 201620东华大学 上海市现代纺织前沿科学研究基地,上海 201620||东华大学 纺织学院,上海 201620

轻工纺织

防切割织物热致变色微胶囊功能纺织品电热性能等离子体处理

cut-resistant fabricthermochromismmicrocapsulesfunctional textileselectrothermal performanceplasma treatment

《丝绸》 2026 (7)

59-66,8

国家自然科学基金项目(52173218)宁波市科学技术局重点研发计划暨揭榜挂帅项目(2023Z082)

10.3969/j.issn.1001-7003.2026.07.007

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