激光功率对JG-11铁基合金熔覆层组织和性能的影响OA
Effects of Laser Power on the Microstructure and Properties of JG-11 Iron-Based Alloy Cladding Layers
为改善Q355钢耐磨性与耐蚀性不足的问题,采用激光熔覆技术在其表面制备JG-11铁基合金熔覆层,固定送粉速度与扫描速度,设置1 020W、1 200W、1 380 W、1 560 W四组激光功率,探究功率对熔覆层物相、显微组织、显微硬度、耐磨性及耐蚀性的影响规律.结果表明:熔覆层主要物相为α-Fe基体相及多元固溶体相,激光功率仅调控晶粒尺寸与结晶状态,不产生新相;1380W时热输入与凝固速率匹配最优,组织致密均匀,平均显微硬度达HV464.46,平均摩擦因数0.32,磨损率最低,耐磨性能最佳;1 020 W时合金元素分布均匀,钝化膜完整,自腐蚀电流密度最小,耐蚀性最优.研究明确了激光功率对熔覆层组织性能的调控机制,为Q355钢激光熔覆表面强化提供工艺与理论依据.
To improve the insufficient wear resistance and corrosion resistance of Q355 steel,JG-11 iron-based alloy cladding layers were prepared on its surface by laser cladding technology.With constant powder feeding rate and scanning speed,four laser power levels(1 020 W,1 200 W,1 380 W,1 560 W)were set to investigate the influence of power on the phase composition,microstructure,microhardness,wear resistance and corrosion resistance of the cladding layers.The results show that the main phases of the cladding layers are α-Fe matrix phase and multicomponent solid solution phases.Laser power only regulates grain size and crystallization state without forming new phases.At 1 380 W,the heat input and solidification rate are optimally matched,the microstructure is dense and uniform,the microhardness reaches a peak of HV464.46,the average friction coefficient is 0.32,and the wear rate is the lowest,showing the best wear resistance.At 1 020 W,the alloying elements are uniformly distributed,the passive film is intact,the self-corrosion current density is the smallest,and the corrosion resistance is the best.This study clarifies the regulation mechanism of laser power on the microstructure and properties of cladding layers,providing process and theoretical basis for the laser cladding surface strengthening of Q355 steel.
肖海桃;谢先荣;吴硕;刘博章;曾宪洋;王戈
佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007
矿业与冶金
激光熔覆JG-11铁基合金Q355钢显微组织显微硬度耐磨性耐蚀性表面强化
laser claddingJG-11 iron-based alloyQ355 steelmicrostructuremicrohardnesswear resistancecorrosion resistancesurface strengthening
《铸造》 2026 (7)
753-761,9
黑龙省教育厅基本科研业务费基础研究项目(2023-KYYWF-0564).
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