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铁基耐磨堆焊复合涂层组织调控与强韧化研究进展OA

Research Progress on Micro structure Regulation and Strengthening-Toughening of Iron-Based Wear-Resistant Hardfacing Composite Coatings

中文摘要英文摘要

铁基耐磨堆焊复合涂层是提升机械零件服役寿命的重要表面技术,但其长期面临高耐磨性与强韧性难以兼得的矛盾.本文系统综述了该涂层在界面调控与强韧化方面的最新研究进展.首先,分析了涂层的主要局限性及失效机制,指出脆性硬质相引发的裂纹敏感性、界面稀释导致的组织梯度、强化相过量引发的性能逆转以及复杂磨损工况下的亚表面失稳是其核心瓶颈.其次,按Fe-Cr系、Fe-Mn系和Fe-Cr-Ni系对铁基耐磨堆焊合金进行了分类评述,阐述了各系合金的组织特征与强韧化机理.在此基础上,重点梳理了合金成分优化设计、复合工艺及多场耦合技术对铁基耐磨合金强韧化改性的机制.最后指出,实现硬质相-基体-界面三者承载匹配的协同设计是未来发展的重要方向.

Iron-based wear-resistant hardfacing composite coating is an important surface technology to improve the service life of mechanical parts,but it faces the contradiction between high wear resistance and strong toughness for a long time.This paper systematically reviews the latest research progress of the coating in interface regulation and strengthening and toughening.Firstly,the main limitations and failure mechanisms of the coating are analyzed.It is pointed out that the crack sensitivity induced by brittle hard phase,the microstructure gradient caused by interface dilution,the performance reversal caused by excessive strengthening phase and the subsurface instability under complex wear conditions are the core bottlenecks.Secondly,the iron-based wear-resistant hardfacing alloys are classified and reviewed according to Fe-Cr,Fe-Mn and Fe-Cr-Ni systems,and the microstructure characteristics and the strengthening as well as toughening mechanism of each system are expounded.On this basis,the mechanisms of strengthening and toughening modification in the iron-based wear-resistant alloys via the alloy composition optimization design,the composite process and the multi-field coupling technology are emphatically reviewed.Finally,it is pointed out that the collaborative design of hard phase-matrix-interface is an important direction for future development.

仇子旭;张怀远;李昊岭

佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007佳木斯大学材料科学与工程学院,黑龙江佳木斯 154007

矿业与冶金

铁基堆焊涂层耐磨性强韧化复合工艺硬质相失效机制

iron-based hardfacing coatingwear resistancestrengthening and tougheningcomposite processhard phasefailure mechanism

《铸造》 2026 (7)

703-713,11

2025年大学生创新创业训练计划项目省级一般项目(s202510222159).

10.27014/j.cnki.zhuzao.2026.0091

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