基于时序窗口Transformer的冷轧连轧机电机异常预警方法研究OA
Study on motor anomaly early warning for cold rolling tandem mills using temporal window transformer
针对冷轧连轧机电机异常样本稀疏、工况时变及短期预警中时序边界重叠干扰等挑战,本文基于五机架冷轧连轧机基准数据集,构建一种严格时序隔离条件下的电机异常短期预警方法.为避免先全局滑窗再划分数据带来的窗口共享问题,先在原始时间轴上划分训练集、验证集和测试集,并在相邻数据块之间设置隔离带,再分别在各数据块内部构造时序窗口样本.以最近 10 个样本的电机功率、转矩、轧制速度、张力和带钢规格变量预测未来1 个样本是否发生电机异常,并采用Logistic回归作为可解释线性参照.实验结果表明,在严格时序隔离测试集上,时序窗口Transformer的F1 值为0.802 7,高于Logistic回归的0.729 7;精确率由0.760 6 提高至0.842 9,召回率由0.701 3 提高至0.766 2,精确率-召回率曲线下面积由0.717 0 提高至0.768 7.进一步的预测步长实验显示,当预测步长增加至3 时,两类模型性能均明显下降;Transformer在精确率、召回率和F1 值上仍高于Logistic回归,ROC-AUC相近,但PR-AUC低于Logistic回归.结果说明,时序窗口Transformer在近步长电机异常预警中具有一定应用价值,但在远步长预警领域仍需结合机架结构信息、趋势特征和现场数据进一步验证.
To address the challenges of sparse motor anomaly samples,time-varying operating conditions,and temporal boundary overlap in short-term early warning for cold rolling tandem mills,this paper proposes a short-term motor anomaly early warning method under strict temporal isolation.Based on a benchmark dataset from a five-stand cold rolling tandem mill,the method first partitions the training,validation,and test sets along the original timeline,sets isolation gaps between adjacent data blocks to avoid window sharing caused by global sliding windows prior to splitting,and then constructs temporal window samples within each block.Using motor power,torque,rolling speed,tension,and strip specification variables from the most recent 10 samples,the model predicts whether a motor anomaly will occur in the next sample,with Logistic regression serving as an interpretable linear baseline.Experimental results show that on the strict temporal isolation test set,the temporal window Transformer achieves an F1 score of 0.802 7,outperforming Logistic regression at 0.729 7;precision improves from 0.760 6 to 0.842 9,recall from 0.701 3 to 0.766 2,and the area under the precision-recall curve from 0.717 0 to 0.768 7.Further experiments with extended prediction horizons reveal that when the horizon increases to 3,both models exhibit significant performance degradation;the Transformer still surpasses Logistic regression in precision,recall,and F1 score,but ROC-AUC becomes comparable while PR-AUC falls below that of Logistic regression.These findings indicate that the temporal window Transformer holds practical value for near-horizon motor anomaly early warning,yet further validation incorporating stand structure information,trend features,and field data is required for far-horizon applications.
王岸
甘肃酒钢集团宏兴钢铁股份有限公司,甘肃 嘉峪关 735100
矿业与冶金
冷轧连轧机电机异常短期预警Transformer严格时序隔离预测性维护
cold rolling tandem millmotor anomalyshort-term early warningTransformerstrict temporal isolationpredictive maintenance
《重型机械》 2026 (3)
49-54,6
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