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基于自编码器的锅炉受热面灰污监测建模OA

Autoencoder-Based Modeling for Fouling Monitoring on Boiler Heating Surfaces

中文摘要英文摘要

[目的]准东煤具有储量大、燃烧特性好的特点,但其碱金属含量高,易导致锅炉受热面沾污,而基于传统机理和数据驱动的方法在灰污监测建模中存在机理简化困难、缺少标签数据等问题,因此迫切需要构建准确可靠的沾污量化表征模型以指导吹灰决策和优化诊断.为此,提出了基于机器学习的受热面灰污监测建模方法.[方法]以某1 000 MW电站锅炉为研究对象,建立了包含控制系统的高精度动态仿真模型,并在此基础上构建了新特征参数,提出了基于自编码器(autoencoder,AE)和长短期记忆(long short-term memory,LSTM)神经网络的沾污量化表征建模方法.[结果]基于换热量偏差、出口蒸汽温度偏差等新特征参数的受热面灰污监测模型在稳定负荷和变负荷工况下的误报率分别为0.6%和1.2%,有效规避了负荷变动对热工参数的影响.基于AE构建的灰污监测模型具有较高的精度和鲁棒性.[结论]所提模型可以准确地监测吹灰周期内受热面的积灰趋势,为锅炉受热面的灰污监测提供了新思路.

[Objectives]Zhundong coal is characterized by large reserves and favorable combustion properties,but its high alkali metal content tends to lead to fouling on boiler heating surfaces.Traditional mechanism-based and data-driven methods face challenges such as difficulty in mechanism simplification and insufficient labeled data in fouling monitoring modeling.Therefore,there is an urgent need for accurate and reliable models for fouling quantification characterization to guide sootblowing decisions and optimize diagnostics.To address these issues,a modeling method for heating surface fouling monitoring based on machine learning is proposed.[Methods]Taking the boiler of a 1 000 MW power plant as the research object,a high-precision dynamic simulation model incorporating the control system is established.On this basis,new characteristic parameters are established,and a fouling quantification characterization modeling method based on autoencoder(AE)and long short-term memory(LSTM)neural network is proposed.[Results]The fouling monitoring model for heating surface based on new characteristic parameters such as heat transfer deviation and outlet steam temperature deviation shows false alarm rates of 0.6%under stable load conditions and 1.2%under variable load conditions,effectively mitigating the influence of load fluctuations on thermal parameters.The fouling monitoring model based on AE demonstrates high accuracy and robustness.[Conclusions]The proposed model can accurately monitor the fouling trends of heating surfaces during sootblowing cycles,providing new insights for boiler heating surface fouling monitoring.

王克;汪新悦;谭鹏;张成;方庆艳;陈刚

上海市特种设备监督检验技术研究院,上海市 普陀区 200062华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074华中科技大学能源与动力工程学院热能与动力工程系,湖北省 武汉市 430074

能源科技

燃煤发电灰污监测自编码器(AE)长短期记忆(LSTM)神经网络准东煤异常检测特征参数锅炉受热面

coal-fired power generationfouling monitoringautoencoder(AE)long short-term memory(LSTM)neural networkZhundong coalanomaly detectioncharacteristic parametersboiler heating surface

《发电技术》 2026 (3)

546-554,9

国家重点研发计划项目(2023YFB4102704)国家自然科学基金项目(52106011).Project Supported by National Key Research and Development Program of China(2023YFB4102704)National Natural Science Foundation of China(52106011).

10.12096/j.2096-4528.pgt.260308

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