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表面活性剂改性蓖麻油基聚氨酯包膜尿素的特征与应用效果OA

Preparation and Application of Surfactant-Modified Castor Oil-Based Polyurethane-Coated Urea

中文摘要英文摘要

[目的]系统研究表面活性剂改性蓖麻油基聚氨酯膜材性能、包膜尿素特征及大田试验,为表面活性剂改性植物油基聚氨酯包膜尿素在农业中的实际应用提供理论依据.[方法]利用表面活性剂制备改性蓖麻油基聚氨酯包膜尿素(surfactant-modified castor oil-based polyurethane-coated urea,BPCU),采用FT-IR对聚氨酯的合成进行确认,并对表面活性剂的改性机理及其对膜材疏水性能的影响进行研究.在河南新乡赵堤村进行大田试验,以普通尿素为对照,研究减施氮肥20%的BPCU对中金玉2513夏玉米产量的影响.[结果]表面活性剂能够使高羟值的蓖麻油基多元醇和PM-200在包膜表面分散更加均匀,提高聚氨酯基体相容性并形成假交联效果,高羟值蓖麻油基多元醇和 PM-200 发生界面反应形成聚氨酯时的能耗降低使得交联密度进一步增强.结果显示,改性膜材的残碳率更低,未改性膜壳水接触角为93.4°,改性后膜壳的水接触角为 105.5°,与未改性相比提高了 13.0%.改性膜材的 7 d 吸水率为 1.64%,孔隙率为 1.14%,溶胀度为 1.18%.对比未改性膜材,7 d吸水率、孔隙率、溶胀度分别降低了76.8%、76.7%、25.3%.与蓖麻油基聚氨酯包膜尿素(castor oil-based polyurethane coated urea,PCU)相比,表面活性剂添加量为0.5%时,BPCU的缓释期从70 d提高至 83 d,延长了18.6%.相比普通尿素施用后的玉米产量9 757.2 kg·hm-2,减施氮肥20%、包膜量为5%的BPCU肥料的玉米产量为11 908.1 kg·hm-2,增产了22.0%,千粒重增加了16.9%.BPCU施用显著提高了玉米的产量,其主要通过显著影响玉米的千粒重而影响玉米产量.[结论]在氮缓释期、夏玉米产量等方面BPCU比未改性的PCU性能更加优异.施用BPCU可作为减肥增效的有效途径.本研究为开发新型包膜控释肥提供了理论支持和技术指导.

[Objective]Surfactants affect the properties and controlled-release performance of coated fertilizers by influencing the structure of polyurethane film materials based on castor oil.This study offered a theoretical support for the practical use of surfactant-modified plant oil-based polyurethane coated urea in agriculture through a methodical examination of the properties of coated urea,surfactant-modified castor oil-based polyurethane film,and field tests.[Method]Using surfactant modification,castor oil-based polyurethane-coated urea(BPCU)was created.The surfactant modification mechanism was examined,and FT-IR was used to corroborate the polyurethane synthesis.The effects of surfactants on the hydrophobic properties of membrane materials were investigated.In Zhaodi Village,Xinxiang,Henan Province,a field experiment was carried out using homemade slow-release fertilizer to reduce fertilizer application by 20%while using regular urea as the control.The impact of BPCU on summer maize yield was examined,and Zhongjinyu 2513 was the test crop.[Result]By improving the compatibility of the polyurethane matrix and creating a pseudo-crosslinking effect,the surfactant could make the high hydroxyl value castor oil-based polyol and PM-200 more evenly distribution on the coating film's surface.Additionally,the cross-linking density was further enhanced by lowering the energy consumption of the interfacial reaction between the high hydroxyl value castor oil-based polyol and PM-200 to form polyurethane.The improved membrane material had a decreased residual carbon content,according to the results.The improved membrane shell's water contact angle was 105.5°,a 13.0%increase from the unmodified membrane shell's 93.4°.The modified membrane material had a 7-day water absorption rate of 1.64%,a porosity of 1.14%,and a swelling degree of 1.18%.The 7-day water absorption rate,porosity,and swelling degree were all reduced by 76.8%,76.7%,and 25.3%,respectively,when compared with the unmodified membrane material.The slow-release duration of BPCU was extended from 70 to 83 days at 0.5%surfactant addition,which was 18.6%longer than that of castor oil-based polyurethane-coated urea(PCU).With a 20%decrease and a 5%coating,the corn yield of the BPCU fertilizer was 11 908.1 kg·hm-2,a 22.0%increase over the maize yield of 9 757.2 kg·hm-2 following the application of regular urea.In contrast,the thousand-grain weight likewise rose by 16.9%.The yield and thousand-grain weight of maize were significantly impacted by the application of BPCU.It mostly influenced the thousand-grain weight of maize,which in turn impacted its yield.[Conclusion]It was demonstrated from aspects such as nitrogen release period and summer maize yield that the performance of BPCU was superior to that of the unmodified PCU.The application of BPCU could be regarded as an effective way to reduce fertilizer application and increase efficiency.The creation of novel coated controlled-release fertilizers was supported theoretically and technically by this study.

廉思蓉;刘咏;王保明;刘鹏飞;汤建伟;王泳杰;黄靖龙;王成乾;李蕊;毛克路;王续;岳艳军

郑州大学生态与环境学院,郑州 450001国家钙镁磷复合肥技术研究推广中心,郑州 450001||河南省减污降碳协同工程技术研究中心,郑州 450001||郑州大学化工学院,郑州 450001郑州大学生态与环境学院,郑州 450001||国家钙镁磷复合肥技术研究推广中心,郑州 450001||河南省减污降碳协同工程技术研究中心,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001||国家钙镁磷复合肥技术研究推广中心,郑州 450001||河南省减污降碳协同工程技术研究中心,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001郑州大学生态与环境学院,郑州 450001河南心连心化学工业集团股份有限公司,河南 新乡 453706

包膜肥料表面活性剂聚氨酯缓释大田试验夏玉米

coated fertilizersurfactantpolyurethaneslow releasefield experimentsummer maize

《中国农业科学》 2026 (13)

2894-2905,12

国家重点研发计划(2021YFD1700900)

10.3864/j.issn.0578-1752.2026.13.011

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