不同材料的水冷壁瞬态壁温特性及对变负荷速率的影响OA
Transient Wall Temperature Characteristics and Effects on Load Cycling Rates of Water Walls With Various Materials
随着可再生能源装机规模的持续扩张,电力系统对火电机组深度调峰的需求愈发迫切.然而,机组频繁且快速的变负荷操作,致使水冷壁管内工质流动与传热特性急剧变化,进而显著增加了水冷壁过热爆管风险.为此,该文构建水冷壁的一维动态模型,探究在快速变负荷过程中,水冷壁流量分配不均对金属壁温的影响机制,并获取不同金属材料条件下机组的最大变负荷速率.结果表明,蒸干区壁温相较于水冷壁其他位置显著偏高.锅炉水冷壁采用15CrMoG材料,在50%和30%热耗率验收工况(turbine heat-rate acceptance,THA)工况下,蒸干区的最高壁温分别达到419.5和389.5℃.当将水冷壁壁温纳入变负荷过程的限制因素时,在30%~50%THA的升负荷阶段,机组最大升负荷速率为1.0%Pc/min.当水冷壁材料更替为12Cr1MoVG时,机组最大变负荷速率跃升0.5%Pe/min,达到1.5%Pe/min.进一步,将材料更换为P91,最大变负荷速率提升幅度增大至1.5%Pc/min,峰值可达2.5%Pe/min.通过量化水冷壁过热爆管风险,结果可为火电机组调峰改造提供一定的理论基础.
The continuous expansion of renewable energy installed capacity has propelled an increasingly urgent demand for deep peaking operations of coal-fired power units within the power system.However,the frequent and rapid load cycling operations of these units induce drastic alterations in the flow and heat transfer characteristics of the working fluid within water wall tubes.As a direct consequence,the risk of water wall overheating and bursting has escalated significantly.To tackle this critical issue,this study develops a one-dimensional dynamic model of the water wall.The research delves into the mechanism through which uneven water wall flow distribution affects the metal wall temperature during rapid load cycling processes.Additionally,maximum load cycling rates of the units under various metal material conditions are determined.Results clearly demonstrate that the wall temperature in the dry-out zone is remarkably higher compared to other sections of the water wall.For boilers equipped with a water wall made of 15CrMoG material,at 50%and 30%THA(turbine heat acceptance)operating conditions,the peak wall temperatures in the dry-out zone reach 419.5 and 389.5℃,respectively.When water wall temperature is factored in as a limiting parameter during load cycling operations,the maximum power ramp rate of the unit registers l.0%Pe/min during the 30%~50%THA loading up process.When the water wall material is switched to 12Cr1MoVG,the unit's maximum load cycling rate surges by 0.5%Pe/min,hitting 1.5%Pc/min.Further substitution with P91 material leads to an even more substantial increase of 1.5%Pe/min,with the maximum load cycling rate peaking at 2.5%Pe/min.By quantitatively assessing the risk of water wall overheating and bursting,this study lays a theoretical foundation for the peaking operation retrofit of coal fired power units.
王登亮;袁志文;景浩;崔智鹏;赵永亮;陈伟雄;严俊杰
动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省西安市 710049
能源科技
水冷壁金属壁温蒸干传热恶化深度调峰燃煤机组
cooling wallmetal wall temperaturedry-out heat transfer deteriorationdeep peak regulationcoal-fired power plants
《中国电机工程学报》 2026 (12)
5011-5020,中插15,11
国家重点研发计划项目(2022YFB4100400).National Key R&D Program of China(2022YFB4100400).
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