首页|期刊导航|应用化学|质子交换膜电解水制氢双极板涂层的研究进展

质子交换膜电解水制氢双极板涂层的研究进展OA

Research Progress on Bipolar Plate Coatings for Proton Exchange Membrane Water Electrolysis for Hydrogen Production

中文摘要英文摘要

质子交换膜电解水制氢适应可再生能源波动性输入,是实现"双碳"目标的关键技术之一.然而,在高电位、强酸性及高氧浓度的服役环境下,作为电解槽的核心部件的双极板,其表面易发生腐蚀,钝化形成低电导率的氧化膜,导致部件间的接触电阻显著增大,从而降低电子传输效率、增加制氢能耗.同时,高电位运行易诱发局部热点,可能造成膜电极穿孔短路,甚至引发氢氧混合爆炸风险.涂层技术通过在双极板表面构筑致密防护层,能够有效抑制腐蚀、降低接触电阻、延长电解槽寿命并提高制氢安全性.但目前涂层材料与制备工艺种类繁多,如何兼顾高导电、耐腐蚀和低成本,并实现涂层致密均匀且与基体高强度结合,仍是该领域面临的核心挑战.本文系统性综述了质子交换膜电解槽双极板涂层技术的研究进展,重点分析了各类涂层材料体系的性能特性、不同镀膜工艺的优缺点及其优化策略和涂层的标准化性能评估方法.结合当前产业需求,总结了双极板涂层技术面向实际应用所存在的瓶颈,如涂层缺陷、缺乏大尺寸验证和长期服役稳定性不足等,并展望其未来的技术发展方向,以期为新一代双极板涂层技术的开发与应用提供参考.

Proton exchange membrane water electrolysis for hydrogen production is highly compatible with the fluctuating input of renewable energy and represents one of the key technologies for achieving the"dual carbon"goals.However,in the service environment of high potential,strong acidity,and high oxygen concentration,the bipolar plates,as the core components of the electrolyzer,are prone to corrosion on their surfaces,forming low-conductivity oxide films through passivation,which significantly increases the contact resistance between components,thereby reducing the efficiency of electron transfer and increasing the energy consumption for hydrogen production.At the same time,high-potential operation can easily induce local hotspots,which may cause membrane electrode perforation and short circuits,and even pose a risk of hydrogen-oxygen mixture explosion.Coating technology can effectively suppress corrosion,reduce contact resistance,extend the service life of the electrolyzer,and enhance the safety of hydrogen production by constructing a dense protective layer on the surface of the bipolar plates.However,there are currently a wide variety of coating materials and preparation processes,and how to balance high conductivity,corrosion resistance,and low cost,while achieving a dense and uniform coating with high adhesion to the substrate,remains a core challenge in this field.This paper systematically reviews the research progress of coating technology for bipolar plates in proton exchange membrane electrolyzers,focusing on the performance characteristics of various coating material systems,the advantages and disadvantages of different coating processes,their optimization strategies,and standardized performance evaluation methods for coatings.In combination with current industrial demands,it summarizes the bottlenecks of bipolar plate coating technology in practical applications,such as coating defects,lack of large-scale validation,and insufficient long-term service stability,and looks forward to its future technological development directions,with the aim of providing a reference for the development and application of the next-generation bipolar plate coating technology.

韩东琛;韩坤坤;吴亮

上海氢器时代科技有限公司,上海 201100上海氢器时代科技有限公司,上海 201100上海氢器时代科技有限公司,上海 201100

化学化工

质子交换膜电解水制氢双极板涂层服役态环境电化学镀膜磁控溅射

Proton exchange membrane water electrolysis for hydrogen productionBipolar plate coatingsOperating environmentElectrochemical depositionMagnetron sputtering

《应用化学》 2026 (6)

846-862,17

上海市科委关键技术研发计划项目(Nos.25DZ3001100,25DZ3001104)资助 Supported by Shanghai Science and Technology Commission Key Technology Research and Development Program(Nos.25DZ3001100,25DZ3001104)

10.19894/j.issn.1000-0518.260140

评论