高温防护涂层用粘结层研究进展OA
Research Progress of Bond Coats for High-temperature Protection Coatings
航空发动机和燃气轮机作为国家战略装备,对于国防安全、能源安全及科技创新具有深远影响.随着技术不断进步与追求更高效率,航空发动机和燃气轮机燃烧室温度持续升高,热端部件面临高温、氧化与腐蚀的严峻挑战.表面涂层技术是提升高温部件服役温度与抗腐蚀能力的关键解决方案,其中热障涂层、环境障涂层以及热障/环境障一体化涂层是主流防护涂层体系.无论何种涂层系统,面层与基体(高温合金/陶瓷基复合材料)间均需粘结层过渡.该层通过热膨胀系数匹配设计,有效缓解热应力,降低涂层开裂风险;其活性元素还能与氧气反应生成致密氧化层、阻止基体氧化,从而决定涂层系统的整体寿命.本文系统总结了不同涂层体系粘结层的材料特性、技术优势与局限性,并梳理了研究进展;介绍了粘结层的制备工艺,分析了其在服役环境中的适用性,指出了当前研究的技术瓶颈;最后展望了粘结层技术的未来发展趋势.
Aero engines and gas turbines,as national strategic equipment,have a profound impact on national defense security,energy security,and technological innovation.With technological advancements and the pursuit for enhanced efficiency,the combustion chamber temperatures of aero engines and gas turbines continue to rise,subjecting hot-section components to severe challenges of high temperature,oxidation and corrosion.Surface coating technology is a key solution to increase the service temperature and corrosion resistance of components,among which thermal barrier coatings,environmental barrier coatings,and integrated thermal/environmental barrier coatings are the mainstream protective coating systems.Regardless of the various coating systems,a bond coat is required between the top coat and the substrate(superalloy/ceramic matrix composite).This layer,designed with a matched coefficient of thermal expansion,effectively alleviates thermal stress and reduces the risk of coating cracking;its active elements can also react with oxygen to form a dense oxide layer,preventing substrate oxidation and thus determining the overall lifespan of the coating system.This paper systematically summarizes the material characteristics,technical advantages,and limitations of bond coats for different coating systems,and reviews the research progress.It introduces the preparation techniques for bond coats,analyzes their suitability in service environments,and identifies current technical bottlenecks in research.Finally,it discusses the future development trends of bond coat technology.
王玉瑶;郑兴川;邵祉谏;侯晓阳;王思凯;吴贞;孙鲁超;王璐;王京阳
中国科学院金属研究所,沈阳 110016辽宁材料实验室,沈阳 110167辽宁材料实验室,沈阳 110167中国科学院金属研究所,沈阳 110016中国科学院金属研究所,沈阳 110016中国科学院金属研究所,沈阳 110016中国科学院金属研究所,沈阳 110016辽宁材料实验室,沈阳 110167中国科学院金属研究所,沈阳 110016||辽宁材料实验室,沈阳 110167
化学化工
粘结层热障涂层环境障涂层热障/环境障涂层制备方法
Bond coatsThermal barrier coatingEnvironmental barrier coatingThermal/environmental barrier coatingPreparation method
《现代技术陶瓷》 2026 (3)
216-255,40
国家自然科学基金重点项目(U21A2063)中国航空发动机集团产学研合作项目(HFZL2023CXY022).National Natural Science Foundation of China Key Program(U21A2063)Aero Engine Corporation of China Industry-University-Research Cooperation Project(HFZL2023CXY022).
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