光伏组件焊材技术发展现状及展望OA
DEVELOPMENT STATUS AND PROSPECTS OF PV MODULE WELDING MATERIAL TECHNOLOGY
光伏组件焊材是光伏组件内部实现电气和机械连接的主要部件,焊材的镀层、尺寸、结构、力学与电学性能直接影响光伏组件的电学性能和可靠性.首先对光伏组件焊材的发展与研究现状进行了介绍,然后对光伏组件焊材的技术要求进行了分析,并对光伏组件焊材的发展方向进行了展望.分析结果显示:1)针对扁平光伏组件焊材而言,其与太阳电池主栅线接触效果好,焊接过程中易对准,光伏组件焊材与太阳电池主栅线之间发生偏移的概率小;但其造成的遮光损失多,太阳电池之间的间距大.2)针对圆形光伏组件焊材而言,其减小了遮光损失,但焊接过程中形成的中间合金层的面积小,光伏组件焊材与太阳电池主栅线之间发生偏移的概率大,且太阳电池的接触电阻也较大.3)针对三角形光伏组件焊材而言,其既能减小光伏组件封装过程中的光学损失,也能和太阳电池主栅线之间形成良好的合金层;但由于形状特殊,导致焊接时焊材放置难度大.4)发展铜铝复合焊材,降低焊材成本,提高焊接可靠性是光伏组件焊材未来的重要发展方向.
The PV module welding material is the main component for achieving electrical and mechanical connections inside the PV modules.The coating,size,structure,mechanical and electrical properties of the welding material directly affect the electrical performance and reliability of the PV modules.This paper first introduces the development and research status of PV module welding materials,then analyzes the technical requirements of PV module welding materials,and looks forward to the development direction of PV module welding materials.The analysis results show that:1)For flat PV module welding materials,their contact effect with the main grid line of the solar cell is good,and they are easy to align during the welding process.The probability of deviation between the PV module welding materials and the main grid line of the solar cell is small.But it causes a lot of shading loss and a large distance between solar cells.2)For the circular PV module welding material,it reduces the shading loss,but the area of the intermediate alloy layer formed during the welding process is small,and the probability of deviation between the PV module welding material and the main grid line of the solar cell is high,and the contact resistance of the solar cell is also high.3)For triangular PV module welding materials,they can not only reduce optical losses during the packaging process of PV modules,but also form a good alloy layer with the main grid line of solar cells.However,due to its unique shape,it is difficult to place the welding material during welding.4)Developing copper aluminum composite welding materials,reducing welding material costs,and improving welding reliability are important directions for the future development of PV module welding materials.
杨悦华;黄鑫;郭婷麟;竹有章;牛海波;杨宏
西安交通大学,西安 710049西安交通大学,西安 710049西安交通大学,西安 710049光伏技术与系统陕西省高校工程研究中心,西安 710018光伏技术与系统陕西省高校工程研究中心,西安 710018西安交通大学,西安 710049
信息技术与安全科学
光伏组件焊材太阳电池扁平焊材圆形焊材发展现状
PV module welding materialssolar cellsflat welding materialscircular welding materialsdevelopment status
《太阳能》 2026 (6)
21-28,8
陕西省重点研发计划(2023KXJ-210)
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