首页|期刊导航|石油与天然气化工|烟气凝液中Fe3+、Cl-、NO3-对S31254钢腐蚀行为的影响

烟气凝液中Fe3+、Cl-、NO3-对S31254钢腐蚀行为的影响OA

The influence of Fe3+,Cl-and NO3-on the corrosion behavior of S31254 steel in flue gas condensate

中文摘要英文摘要

目的 针对天然气净化厂尾气处理设备在高温酸性烟气环境中的腐蚀失效问题,明确模拟烟气凝液中 Fe3+、Cl-、NO-3 3种侵蚀性离子对 S31254钢的腐蚀影响机制,为工程应用提供技术支撑.方法 通过设计含 Fe3+(质量浓度分别为 50、200、2 000 mg/L)、Cl-(质量浓度为 200 mg/L)及 NO-3(质量浓度为 200 mg/L)的模拟腐蚀体系,采用高温浸泡实验结合扫描电子显微镜、X射线衍射及能谱分析等表征技术,系统分析腐蚀产物形貌、成分及元素分布特征,重点探究不同离子对材料腐蚀的影响规律.结果 Fe3+、Cl-和NO-3均对 S31254奥氏体不锈钢的腐蚀具有显著的促进作用.其中,Fe3+在低质量浓度(50 mg/L)时可导致试片增重,在高质量浓度(2 000 mg/L)时则加剧腐蚀,形成连续较厚的腐蚀产物膜,X射线衍射分析显示其表面含有 Fe2O2CO3.Cl-使得试片表面的腐蚀产物膜厚度增加,腐蚀速率增大.NO-3 促使试片表面形成较薄且多孔的腐蚀产物膜,导致点蚀现象发生.能谱分析表明,试片表面 Fe、Ni元素明显流失,Cr、Mo元素富集.结论 明确了高温酸性烟气冷凝环境下侵蚀性离子的影响规律,为天然气净化厂尾气处理设备的材料选择、腐蚀防护及运行管理提供了科学依据,也为后续相关研究提供了参考.

Objective To address the corrosion failure of exhaust gas treatment equipment in high-temperature acidic flue gas environments,this study aims to reveal the corrosion mechanisms of three corrosive ions,Fe3+,Cl-,and NO-3,in simulated flue gas condensate on S31254 steel,thereby providing technical support for engineering applications.Method Fe3+(at mass concentrations of 50,200,and 2 000 mg/L),Cl-(mass concentration 200 mg/L),and NO-3(mass concentration 200 mg/L),were prepared.High-temperature immersion tests were conducted,and the morphology,composition,and elemental distribution of the corrosion products were systematically analyzed using scanning electron microscope,X-ray diffraction dnalysis,and energy dispersive spectrometer,with a focus on the effects of different ions on the corrosion behavior of the material.Result The results indicate that Fe3+,Cl-,and NO-3all significantly promote the corrosion of S31254 austenitic stainless steel.Among them,Fe3+at a low mass concentration(50 mg/L),results in weight gain of the specimen,while at a high concentration(2 000 mg/L),it intensifies corrosion,forming a continuous and thick corrosion product film.XRD analysis reveals the presence of Fe2O2CO3 on the specimen surface.The presence of Cl-increases the thickness of the corrosion product film and leads to the highest corrosion rate.In contrast,NO-3 promotes the formation of a thin but porous corrosion product film and induces pitting corrosion.EDS analysis shows significant loss of Fe and Ni,while Cr and Mo are enriched on the specimen surface.Conclusion This study elucidates the influence of corrosive ions in the high-temperature acidic flue gas condensation environment.The findings provide a scientific basis for material selection,corrosion protection,and operation management of tail gas treatment equipment in natural gas purification plants,and also serve as a reference for subsequent related research.

江晶晶;叶海木;宋莉芳

中国石油大学(北京)新能源与材料学院||中国石油西南油气田公司天然气研究院中国石油大学(北京)新能源与材料学院长安大学材料科学与工程学院

烟气凝液S31254钢腐蚀温度产物膜元素分布

flue gas condensateS31254 steelcorrosiontemperatureproduct filmelemental distribution

《石油与天然气化工》 2026 (3)

60-67,8

中国石油西南油气田公司科技项目"净化厂硫黄回收和氧化吸收尾气处理系统关键设备腐蚀行为及控制措施研究"(20230306-03)

10.3969/j.issn.1007-3426.2026.03.007

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