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碳五粗异戊二烯选择性加氢非贵金属催化剂的制备OA

Research and development of non-noble-metal catalyst for selective hydrogenation of crude isoprene in C5 fractions

中文摘要英文摘要

针对裂解碳五馏分脱炔能耗高、两段萃取工艺流程长等问题,为实现选择性加氢脱炔、取消第二萃取单元的工艺目标,制备了非贵金属选择性加氢催化剂Ni/Al2O3-MOx-TiO2(YN-5S).采用共沉淀法制备载体Al2O3-MOx-TiO2,确定了YN-5S的最优制备条件为NiO含量3A、MOx 含量3B、载体焙烧温度850℃,实现了催化剂的高活性和高炔烃转化率.XRD,SEM,Py-FTIR,NH3-TPD,TEM等表征结果显示,载体中金属氧化物结合形成均匀的复合载体,活性组分以NiO形式均匀分散在载体表面,YN-5S表面以L酸为主,表面酸性呈弱酸和中强酸,可有效活化不饱和键,从而增强催化性能.在入口温度80℃、反应压力1.5 MPa、液时空速1.5 h-1 条件下,使用YN-5S催化某石化粗异戊二烯(炔烃含量0.1%(w))经一步加氢,炔烃含量降至小于等于0.001%(w),减少了异戊二烯损失量,连续反应1 000 h催化性能无衰减.YN-5S对含硫、氮等杂质具有较高的耐受性,表现出优异的抗杂质性能,具备工业放大潜力,为碳五分离装置取消第二萃取单元提供了技术基础.

To address the high energy consumption and lengthy dual-extraction process for removing alkynes from C5 cracking fractions,a non-noble-metal selective hydrogenation catalyst Ni/Al2O3-MOx-TiO2(YN-5S)was developed to meet the demand for canceling the second extraction unit by selectively hydrogenating alkynes in C5 fractions.An Al2O3-MOx-TiO2 composite support was prepared by the co-precipitation method.The optimal preparation conditions for YN-5S catalyst were determined as follows:NiO content of 3A,MOx content of 3B,and carrier calcination temperature of 850℃.The catalyst exhibits high catalytic activity and high alkyne conversion.The catalyst was characterized by XRD,SEM,Py-FTIR,NH3-TPD,and TEM.The results show that the metal oxides in the support combine to form a uniform composite support.NiO is the main active component and is uniformly dispersed on the support surface.The catalyst surface predominantly contains L acid sites,exhibiting weak to medium acid strength.The appropriate medium-strong acidity and good dispersion of the active metal facilitate the activation of unsaturated bonds,thereby enhancing the hydrogenation activity of the catalyst.Under the conditions of 80℃,1.5 MPa,and LHSV of 1.5 h-1,crude isoprene from a petrochemical plant(0.1%(w)alkynes)is hydrogenated in one step to less than or equal to 0.001%(w)alkynes with minimal isoprene loss;activity remains undiminished after 1 000 h of continuous operation.The catalyst exhibits high tolerance to sulfur-and nitrogen-containing impurities,showing excellent resistance to poisons.It shows promise for industrial scale-up,providing a technical basis for eliminating the second extraction unit in C5 separation plants.

杜周

中石化(北京)化工研究院有限公司,北京 100013

化学化工

碳五馏分选择性加氢非贵金属催化剂炔烃脱除

C5 fractionselective hydrogenationnon-noble-metal catalystalkyne removal

《石油化工》 2026 (6)

820-828,9

中国石油化工集团有限公司资助项目(222142).

10.3969/j.issn.1000-8144.2026.06.002

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