首页|期刊导航|西华大学学报(自然科学版)|Mo含量对激光熔覆铁基涂层高温摩擦磨损性能的影响

Mo含量对激光熔覆铁基涂层高温摩擦磨损性能的影响OA

Effect of Mo Content on High-Temperature Friction and Wear Properties of Laser-Clad Iron-Based Coatings

中文摘要英文摘要

为了延长半钢轧辊的使用寿命,分析不同 Mo 含量对激光熔覆铁基涂层高温摩擦磨损性能的影响.通过激光熔覆对磨损失效后的半钢轧辊进行表面修复,熔覆层采用 Fe-Cr-Ni-Mo 合金粉末,利用光学显微镜(OM)、X射线衍射仪(XRD)、扫描电子显微镜(SEM)以及 HBRV-187.5 型布洛维硬度计等分析熔覆层微观组织结构,利用高温摩擦磨损试验机对修复后轧辊进行高温摩擦磨损试验,分析了不同 Mo 含量对再制造试样高温摩擦磨损性能的影响.结果表明:熔覆层主要由铁素体、马氏体和少量残余奥氏体组成,还包含少量的 M7C3 型和 Mo2C 碳化物、Fe-Cr 和(FeNi)固溶体,以及由 Fe和 Mo 形成的金属固溶体;随着 Mo 元素含量的增加,熔覆层组织分布更加均匀,熔覆层的硬度先增大后减小,熔覆层的摩擦因数先减小后增大,当 Mo 质量分数为 4%时熔覆层硬度值最高(55.3HRC),相对于基体提升了 28.6%;摩擦因数最低(0.29),相对于基体降低了 10.1%;摩擦磨损类型由基体的黏着磨损和剥层磨损转化为磨粒磨损.综上,修复后的再制造试样有效地延长了半钢轧辊的使用寿命.

To extend the service life of semi-steel rolls,the effects of different Mo contents on the high-temperature friction and wear properties of laser-clad iron-based coatings were analyzed.The surface of worn-out semi-steel rolls was repaired via laser cladding,and the cladding layer used Fe-Cr-Ni-Mo alloy powders.The microstructures of the cladding layers were analyzed using instruments such as an optical mi-croscope(OM),X-ray diffractometer(XRD),scanning electron microscope(SEM),and HBRV-187.5 Brinell-Rockwell-Vickers hardness tester.High-temperature friction and wear tests were conducted on the repaired rolls using a high-temperature friction and wear tester,and the effects of different Mo contents on the high-temperature friction and wear properties of the remanufactured samples were analyzed.The results indicate that the cladding layer primarily consists of ferrite,martensite,and a small amount of retained aus-tenite and contains a small amount of M7C3-type and Mo2C carbides,Fe-Cr,and(FeNi)solid solutions,as well as metallic solid solutions formed by Fe and Mo;with the increase of Mo element content,the micro-structure distribution of the cladding layer becomes more uniform;the hardness of the cladding layer first increases and then decreases,and the friction coefficient of the cladding layer first decreases and then in-creases;when the mass fraction of Mo is 4%,the hardness value of the cladding layer is the highest(55.3 HRC),which is increased by 28.6%compared with that of the substrate;the friction coefficient is the low-est(0.29),which is decreased by 10.1%compared with that of the substrate;the friction and wear type transforms from the adhesive wear and delamination wear of the substrate into abrasive wear.In summary,the repaired remanufactured samples effectively extend the service life of semi-steel rolls.

罗照洋;吴谊彬;陈文静;吴显文

西华大学材料科学与工程学院,四川 成都 610039西华大学材料科学与工程学院,四川 成都 610039西华大学材料科学与工程学院,四川 成都 610039西华大学材料科学与工程学院,四川 成都 610039

矿业与冶金

激光熔覆半钢轧辊微观组织高温摩擦磨损性能

laser claddingsemi-steel rollmicrostructurehigh-temperature friction and wear property

《西华大学学报(自然科学版)》 2026 (4)

98-106,9

四川省科技厅重点研发项目(2021YFG0095).

10.12198/j.issn.1673-159X.5469

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