首页|期刊导航|模具技术|面向高精度注塑成型的单片机驱动模腔实时环境监测与反馈调控技术

面向高精度注塑成型的单片机驱动模腔实时环境监测与反馈调控技术OA

Real-time environmental monitoring and feedback control technology for mold cav-ity driven by single-chip microcomputer in high-precision injection molding

中文摘要英文摘要

在高精度注塑成型中,模腔环境(特别是压力)的实时感知与闭环调控对保证微型精密件质量至关重要,但现有系统普遍存在响应延迟高、多工况适应性弱、缺少主动反馈能力等问题.针对上述挑战,本文提出并实现了一套单片机驱动的模腔环境实时监测与反馈调控系统.系统基于 AT89C51 构建低功耗、可扩展的数据采集与处理硬件平台,集成四路压力传感器与实时 A/D 转换模块.系统基于注塑机螺杆位置与压力信号,首先采用主成分分析法(PCA)对数据进行降维,然后利用统计模量(SP)简化数据结构、避免复杂的数据预处理,采用支持向量数据描述(SVDD)算法解决多模态问题.仿真实验显示,本文系统有效进行了数据降维,提高了模腔环境监测的精度与效率.

In high-precision injection molding,real-time perception and closed-loop control of the mold cavity environment(especially pressure)are crucial for ensuring the quality of micro precision parts.However,existing systems generally suffer from problems such as high response delay,weak adaptability to multiple working conditions,and lack of active feedback capability.In response to the above challenges,this article proposes and implements a real-time monitoring and feedback control system for the cavity environment driven by a microcontroller.The system is based on AT89C51 to build a low-power and scalable hardware platform for data acquisition and processing,integrating four pressure sensors and real-time A/D conversion modules.The system is based on the screw position and pressure signal of the injection molding machine.Firstly,principal component analysis(PCA)is used to reduce the dimensionality of the data.Then,statistical modulus(SP)is used to simplify the data structure and avoid complex data preprocessing.Support vector data description(SVDD)algorithm is used to solve multimodal problems.Simulation experiments show that this system effectively reduces data dimensionality and improves the accuracy and efficiency of cavity environment monitoring.

吕晶;杜晓岚

陕西工业职业技术大学,陕西 咸阳 712000陕西工业职业技术大学,陕西 咸阳 712000

矿业与冶金

高精度注塑成型单片机驱动模腔环境实时监测反馈调控

high precision injection moldingsingle chip microcontroller drivermold cavity environmentreal time monitoringfeedback regulation

《模具技术》 2026 (2)

52-57,6

2023年度陕西高等职业教育教学改革研究重点项目(编号:23GZ005)陕西省教育科学"十四五"规划2023年度课题(编号:SGH23Y2961).

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