滚压成型工艺的模具设计与加工方法研究OA
Research on die design and processing methods of rolling forming process
本文基于汽车轮辋的滚压成型工艺的模具设计与加工方法进行研究.首先,基于内轮辋结构进行滚压成型工艺准备、方案分析,以及受力与变形分析.然后,分析轮辋滚压成型模具结构以及上、下滚的轴向位置关系,完成轮辋滚压成型模具设计.最后,选择钢结硬质合金作为模具材料,通过车削、铣刨、钻削等工序完成模具的机械加工,通过模具的退火、淬火、回火,以及表面强化实现模具热处理及表面强化.实验发现,轮辋模具热处理期间,预热温度为 800~830℃、淬火温度为 960~1 000℃、第一次回火温度600℃、第二次回火温度560℃时,模具的抗腐蚀能力最强,且最大晶间腐蚀深度为 7.6 μm,抗腐蚀性最理想;一滚、二滚、三滚工序的受力情况均为先快速提升后缓慢下降的趋势,一滚工序最小厚度急速下降后维持平衡、二滚工序最小厚度无明显变化、三滚工序的最小厚度依然为急速下降后维持平衡.
This paper studies the die design and processing methods of the rolling forming process of automobile rims.First,based on the inner rim structure,the rolling forming process preparation,scheme analysis,and force and deformation analysis are carried out.Then,the rim rolling forming die structure and the axial position relationship between the upper and lower rolls are analyzed to complete the rim rolling forming die design.Finally,steel-bonded cemented carbide is selected as the die material,and the die is mechanically processed through turning,milling,drilling and other processes.The die heat treatment and surface strengthening are achieved through annealing,quenching,tempering and surface strengthening of the die.The experiment found that during the heat treatment of the rim mold,when the preheating temperature was 800~830℃,the quenching temperature was 960~1 000℃,the first tempering temperature was 600℃,and the second tempering temperature was 560℃,the mold had the strongest corrosion resistance,and the maximum intergranular corrosion depth was 7.6μm,and the corrosion resistance was the most ideal;the stress conditions of the first,second,and third rolling processes all showed a trend of rapid increase first and then slow decrease,the minimum thickness of the first rolling process dropped rapidly and then maintained balance,the minimum thickness of the second rolling process did not change significantly,and the minimum thickness of the third rolling process was still a rapid drop and then maintained balance.
王兴刚
大连海洋大学 应用技术学院,辽宁 大连 116300
矿业与冶金
汽车轮辋滚压成型工艺受力与变形模具设计钢结硬质合金
automobile rimrolling forming processstress and deformationmold designsteel-bonded cemented carbide
《模具技术》 2026 (2)
27-35,9
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