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蜗壳式旋流器分离性能试验研究OA

Experimental study on the separation performance of volute entrance hydrocyclone

中文摘要英文摘要

为提高煤泥分级旋流器的分离性能,提出一种蜗壳式入口旋流器,通过设计蜗壳结构强化颗粒在旋流器入口过程的预排列,设计下倾结构降低入口紊流,以提高旋流器分离精度.同时,采用实验室试验探究了蜗壳结构参数对分离性能的影响规律.结果表明,随蜗壳包角增大旋流器处理能力提高,溢流产率及浓度增加,蜗壳包角为180°时分离精度最高,粒径<15 μm颗粒分级量效率达到88.80%;随下倾高度增大,旋流器分离性能呈现先升高后降低的趋势,下倾高度为47.5 mm时颗粒分离效果最佳.经工业验证,相比渐开线入口旋流器,蜗壳式旋流器底流夹细和溢流跑粗现象得到改善.研究可为蜗壳式旋流器的优化设计及应用推广提供参考.

To enhance the separation performance of a hydrocyclone for coal slurry classification,this paper proposes a volute-type inlet structure,aiming to strengthen particle prealignment during the entry process.A downward structure is designed to reduce inlet turbulence,with both features working together to improve the separation accuracy of the hydrocyclone.This paper employs laboratory experiments to investigate the influence of volute structure parameters on the separation performance.The results indicate that as the volute angle increases,the treatment capacity of the hydrocyclone is enhanced with higher yield and concentration of overflow.The highest separation efficiency is achieved at a volute angle of 180°,where the classification efficiency reaches 88.80%for particles smaller than 15 μm.The separation performance of the hydrocyclone tends to increase at first and then decrease with increasing downward depth,showing the optimal separation effect at a downward depth of 47.5 mm.Industrial verification demonstrates that,compared to the involute inlet hydrocyclone,the volute entrance hydrocyclone exhibit a significant improvement to the particle mismatch in the separation products.The research can provide references for the optimal design and application promotion of the volute entrance hydrocyclone.

毛庆福;夏亮亮;臧凤启;耿新国;张洋;顾巡巡;刘培坤;姜兰越;宋颖

汶上义桥煤矿有限责任公司,山东 济宁 272500汶上义桥煤矿有限责任公司,山东 济宁 272500汶上义桥煤矿有限责任公司,山东 济宁 272500汶上义桥煤矿有限责任公司,山东 济宁 272500汶上义桥煤矿有限责任公司,山东 济宁 272500汶上义桥煤矿有限责任公司,山东 济宁 272500山东科技大学 机械电子工程学院,山东 青岛 266590山东科技大学 机械电子工程学院,山东 青岛 266590山东科技大学 机械电子工程学院,山东 青岛 266590

化学化工

蜗壳式旋流器下倾高度分离性能溢流产率

volute entrance hydrocyclonedownward depthseparation performanceconcentration of overflow

《流体机械》 2026 (4)

11-18,8

国家重点研发计划课题2023YFC2907702)

10.3969/j.issn.1005-0329.2026.04.002

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