MT4400矿用卡车机架轴承位修复工艺研究OA
Research on repair process for bearing position of MT4400 mining truck frames
为了有效解决 MT4400 矿用卡车机架轴承位修复过程中,设备体积大、质量大,同轴度找正困难的问题,分析了机架轴承位疲劳损坏原因,提出"双百分表定位找正+激光熔覆焊+渐进式车削"的复合修复方案,采用双百分表同时测量内、外悬轴承位,进行加工基准回转中心与车床主轴回转中心定位找正,并通过激光熔覆焊接、反复粗精车渐进式工艺,顺利完成机架轴承位的修复工作.结果表明:修复后的机架内悬轴承位直径处于 φ930.45 0-0.5 mm 范围内,外悬轴承位直径处于 φ928.44 0-0.5 mm 范围内,满足尺寸公差要求;10 个具有代表性点位的表面粗糙度范围为 0.87~3.86 μm,平均值为 2.208 μm,满足装配表面粗糙度≤5 μm 的要求,为露天煤矿运输设备的高质量修复提供了可行的方案.
To effectively address the challenges of large equipment size,heavy weight,and difficult coaxial alignment during the repair of MT4400 mining truck frame bearing position,this article analyzes the causes of fatigue damage in the frame bearing position and proposes a composite repair solution combining"dual dial indicator positioning+laser cladding welding+progressive turning."The article uses dual dial indicators to simultaneously measure the inner and outer suspension bearing position,aligning the machining reference center with the lathe spindle center,successfully repaires the frame bearing position through laser cladding welding and an iterative rough-finish turning process.The results show that the repaired inner cantilever bearing position diameter falls within φ930.45 0-0.5 mm,while the outer cantilever bearing position diameter is within φ928.44 0-0.5 mm,meeting dimensional tolerance requirements.Surface roughness at 10 representative points ranged from 0.87 to 3.86 μm,with an average of 2.208 μm,meeting the requirement of assembly surface roughness≤5 μm,which provides a viable solution for high-quality restoration of open-pit coal mine transportation equipment.
廖朝能
国能准能集团有限责任公司,内蒙古 鄂尔多斯 010300
矿业与冶金
MT4400矿用卡车同轴度找正激光熔覆焊接轴承位修复车削工艺
MT4400 mining truckcoaxiality alignmentlaser cladding weldingbearing position repairturning process
《露天采矿技术》 2026 (3)
104-107,4
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