复合改性自适应缓凝封孔材料研制与多目标性能协同优化OA
Development of composite modified adaptive retarding sealing material and multi-objective performance collaborative optimization
为实现工业固废资源化利用与钻孔密封质量提升的双重目标,以钠基膨润土和工业固废粉煤灰为基料,以增稠剂掺量A、保水剂掺量B、表面活性剂掺量C及水灰比D为变量,选取黏度Y1、保水率Y2和接触角Y3为响应指标,采用响应面Box-Behnken设计结合满意度函数多目标优化方法,开展多组分复合改性自适应封孔材料研制及多性能协同优化研究.结果表明:单因素试验确定各变量因素的合理掺量范围:增稠剂4.0%~6.0%、保水剂0.4%~0.8%、表面活性剂3.0%~5.0%、水灰比9.5~12.5,可初步实现黏度、保水率和接触角的性能平衡;多因素复合交互作用对材料目标性能影响显著:A与D交互对Y1影响最大,B与D交互对Y2影响最为突出,而Y3主要受C与D协同调控;多目标性能协同优化下材料最佳配比:钠基膨润土与粉煤灰配比为5∶1,增稠剂掺量4.13%、保水剂掺量0.53%、表面活性剂掺量4.00%、水灰比11.17,整体满意度达0.71,可最大化实现材料黏附性、保水性与润湿性的综合优化.研究结果对推进钻孔裂隙动态长效密封技术发展具有重要应用价值.
To achieve the dual goals of industrial solid waste resource utilization and borehole sealing quality improvement,a multicomponent composite modified adaptive sealing material was developed by using sodium bentonite and solid waste fly ash as base materials,thickener A,water retention agent B,surfactant C,and water-cement ratio D as variables,and viscosity Y,,water retention rate Y2,and contact angle Y3 as response indicators.The development and multi-objective collaborative optimization of the sealing materials were researched by integrating the response surface Box-Behnken design with the desirability function based multiobjective optimization method.The results show that the reasonable dosage ranges of variables that can achieve a preliminary balance among viscosity,water retention rate,and contact angle were determined based on single-factor experiments:thickener 4.0%-6.0%,water retention agent 0.4%-0.8%,surfactant 3.0%-5.0%,water-cement ratio 9.5-12.5.Multi-factor composite interaction exerts a significant effect on target performance.To be specific,A-D interaction has the greatest impact on Y1,B-D interaction has the most prominent impact on Y2,and Y3 is mainly regulated by the synergistic interaction between C and D.The optimal ratio of materials under multi-objective collaborative optimization is determined to be sodium bentonite-fly ash ratio 5∶1,thickener 4.13%,water retention agent 0.53%,surfactant 4.00%,and water-cement ratio 11.17.This formulation,which achieves an overall desirability value of 0.71,can maximize the comprehensive optimization of material adhesion,water retention,and wettability.The research results hold important application value for promoting the dynamic long-term sealing of borehole fractures.
李振;张汝萍;冯国瑞;柳路妍;徐海宁;刘驰原;程明明;赵文斌
太原理工大学安全与应急管理工程学院,山西 太原 030024||矿山岩层控制及灾害防控山西省重点实验室,山西 太原 030024||山西省煤基资源绿色高效开发工程中心,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024太原理工大学矿业工程学院,山西 太原 030024||矿山岩层控制及灾害防控山西省重点实验室,山西 太原 030024||山西省煤基资源绿色高效开发工程中心,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024太原理工大学安全与应急管理工程学院,山西 太原 030024
矿业与冶金
钻孔封堵自适应封孔材料复合改性响应面法多目标优化
borehole sealingadaptive sealing materialcomposite modificationresponse surface methodmulti-objective optimization
《采矿与安全工程学报》 2026 (3)
758-775,18
国家自然科学青年科学基金项目(A类延续资助)(52525401)国家自然科学基金项目(52474141)山西省基础研究计划项目(202403021211069)三晋英才青年拔尖人才项目
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