基于SPH-FEM耦合算法的膨胀管磨铣动力学分析OA
Dynamic analysis of expansion tube milling based on SPH-FEM coupling algorithm
当套损井采用膨胀管贴补后,在地层压力的作用下,贴补段套管易变形导致井筒缩径,进而引发卡钻事故影响生产,亟需通过磨铣膨胀管恢复井筒通径.膨胀管磨铣过程中,磨粒与膨胀管间的动态接触具有强非线性特征,磨屑的分离与运动涉及复杂断裂与流动,大变形和材料去除时易出现网格畸变等难题.为此,本文基于SPH-FEM耦合算法,以膨胀管、套管、水泥环含磨粒磨鞋为研究对象,建立膨胀管磨铣动力学模型及数值计算方法.通过与文献数据对比,磨削力误差为8.29%,验证了模型的准确性.对相同磨削深度、不同磨铣次数下的磨削过程开展动力学分析,得到4次磨铣方案可使膨胀管等效应力峰值降低29.70%,磨削力降低63.90%,可有效降低憋钻卡钻风险.
In casing-damaged wells repaired with expandable liner patching,the patched section tends to deform under formation pressure,causing wellbore shrinkage and subsequent stuck drilling incidents that disrupt production.Milling the expandable liner becomes necessary to restore the wellbore diameter.The milling process exhibits strong nonlinear characteristics in the dynamic contact between abrasive grains and the expandable liner,while chip separation and movement involve complex fracture and flow behaviors.Significant challenges arise from large deformations,material removal,and mesh distortion.To address these issues,this study developed a milling dynamics model and a numerical simulation method using a coupled SPH-FEM algorithm,incorporating the expandable liner,casing,cement ring,and abrasive shoe.Comparison with experimental data showed an 8.29%error in grinding force,validating the model's accuracy.Dynamic analysis of multi-pass milling under constant depth revealed that a 4-pass milling strategy reduced the peak equivalent stress in the expandable liner by 29.70%and decreased grinding force by 63.90%,effectively mitigating bit sticking and drilling jamming risks.
罗敏;黄聪剑;徐亭亭;李巧珍;贠清源
东北石油大学机械科学与工程学院,大庆 163318东北石油大学机械科学与工程学院,大庆 163318东北石油大学机械科学与工程学院,大庆 163318东北石油大学机械科学与工程学院,大庆 163318东北石油大学机械科学与工程学院,大庆 163318
能源科技
膨胀管磨铣SPH-FEM耦合算法动力学
expansion tubemillingSPH-FEM coupling algorithmdynamicscontact
《计算力学学报》 2026 (3)
379-386,8
东北石油大学国家基金培育基金(2022GPL-11)大庆市科技指导项目(zd-2023-33)黑龙江省自然科学基金((LH2021E011)资助项目.
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