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热敏/高黏性的含盐氰乙酸连续蒸发装备研发应用OA

Research and application of continuous evaporation equipment for thermosensitive/high-viscosity salt-containing cyanoacetic acid

中文摘要英文摘要

针对制药与精细化工领域热敏性物料蒸发浓缩的工艺难题,以氰乙酸溶液为研究对象,采用卧式薄膜蒸发器构建连续化小试平台,系统考察温度(80-150℃)及进料速率(40-80 mL/min)对脱水效果和产物纯度的影响.实验表明:130 ℃是控制产品含水质量分数(≤1.5%)与纯度(质量分数>90%)的关键临界点,低于该温度时脱水速率随温度升高显著提升,超过后含水质量分数降幅趋缓;在130-150 ℃范围内,60 mL/min为最优进料参数,此时液膜分布稳定且热负荷充足,有效抑制水解副反应.研究验证了卧式设备在热敏物料处理中的技术适配性,为工业连续化蒸发设备选型与工艺优化提供关键数据支撑.

Aiming at the technological challenges of evaporation and concentration of heat-sensitive materials in the pharmaceutical and fine chemical industries,a continuous small-scale experimental platform was established using a horizontal thin-film evaporator with a solution of cyanoacetic acid as the research object.The effects of temperature(80-150℃)and feed rate(40-80 mL/min)on the dehydration efficiency and product purity were systematically investigated.The experiments demonstrate that 130 ℃ is a critical threshold for controlling the moisture mass fraction(≤1.5%)and purity(mass fraction>90%)of product.Below this temperature,the dehydration rate increases significantly with rising temperature,but the rate of moisture reduction slows down beyond this point.Within the range of 130-150 ℃,a feed rate of 60 mL/min is found to be the optimal parameter,as it ensures stable liquid film distribution and sufficient thermal load,effectively suppressing hydrolysis side reactions.The technical suitability of horizontal equipment is verified for handling heat-sensitive materials,crucial data support is provided for the selection of industrial continuous evaporation equipment and process optimization.

吴茂骞;蒋文才;邢云松;张俊梅;徐畅;蒋镇阳;段振亚

青岛科技大学 机电工程学院,山东青岛 266061青岛帝威精工机电有限公司,山东青岛 266101中石化工程质量监测有限公司,北京 100101青岛科技大学 机电工程学院,山东青岛 266061中石化工程质量监测有限公司,北京 100101青岛帝威精工机电有限公司,山东青岛 266101青岛科技大学 机电工程学院,山东青岛 266061

化学化工

薄膜蒸发器含盐氰乙酸热敏高黏连续蒸发

film evaporatorsodium cyanoacetateheat sensitivityevaporation dehydration

《化学工程》 2026 (6)

47-51,5

山东省自然科学基金资助项目(ZR2024MB134)日照市重点研发计划(2024ZDYF010052)

10.3969/j.issn.1005-9954.2026.06.008

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