炼油装置换热设备污垢沉积特性OA
Fouling deposition characteristics of oil refinery and heat exchange equipment
随着石化工业的发展,原油的性质趋于恶化,杂质含量较高,换热设备内的结垢问题日益严峻.针对此现状,对S-Zorb装置原料换热器易结焦原料油的结垢特性进行一系列的实验研究,并建立易结焦原料油的Ebert、Panchal、Polley、Nasr污垢沉积模型,基于实验数据对比分析4种模型的准确度.实验结果表明:在其他操作条件一定的情况下,搅拌雷诺数、主体温度增加,结垢速率降低;初始传热表面温度升高,结垢速率明显加快;Ebert模型、Panchal模型、Polley模型、Nasr模型对结垢速率的预测结果与实验测量结果的平均相对偏差分别为63.5%、24.0%、21.6%、24.9%,其中Polley模型准确度较高.且在主体温度对结垢速率的影响上,仅Polley模型预测的趋势与实验结果相符.
With the development of the petrochemical industry,crude oil tends to deteriorate in properties,with higher impurity content,leading to increasingly severe scaling issues in heat exchange equipment.In response to this situation,a series of experimental studies were conducted on the scaling characteristics of coking-prone feedstock oil in the feedstock heat exchanger of the S-Zorb unit.The Ebert,Panchal,Polley and Nasr fouling deposition models were established for coking-prone feedstock oil,and the accuracy of the four models was compared and analyzed based on experimental data.The experimental results show that under certain other operating conditions,the scaling rate decreases as the stirring Reynolds number and bulk temperature increase,the scaling rate significantly accelerates as the initial heat transfer surface temperature rises.The average relative deviations between the predicted scaling rates of the Ebert,Panchal,Polley and Nasr models and the experimental measurements are 63.5%,24.0%,21.6%and 24.9%,respectively,with the Polley model demonstrating higher accuracy.Among them,only the Polley model predicts a trend in the impact of bulk temperature on the scaling rate that is consistent with experimental results.
彭泉;王元华;厉勇;李宇飞
华东理工大学机械与动力工程学院,上海 200237华东理工大学机械与动力工程学院,上海 200237大连石油化工研究院,辽宁大连 113001华东理工大学机械与动力工程学院,上海 200237
能源科技
炼油装置换热设备结垢沉积
oil refining unitsheat exchange equipmentfouling deposition
《化学工程》 2026 (6)
41-46,6
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