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随机振动条件下液体火箭发动机管路焊缝寿命评估OA

Welding life evaluation of liquid rocket engine pipeline under random vibration

中文摘要英文摘要

管路是液体火箭发动机故障率较高的三大结构件之一.管路的振动疲劳寿命设计、评估及验证是发动机结构设计中亟待研究和解决的共性基础问题.针对某液体火箭发动机燃气发生器燃料供应管路焊缝的疲劳寿命量化评估问题,建立了适用于随机振动载荷条件下的发动机管路结构疲劳寿命全流程评估方法.该方法主要包括时变振动载荷分析技术、燃烧组件燃气压力脉动载荷反演技术、随机振动条件下焊缝疲劳寿命曲线表征、管路焊缝结构振动疲劳寿命评估等内容研究.该方法对随机振动条件下管路焊缝部位的寿命预测与其在发动机工作条件下实际寿命吻合较好,可为复杂激励载荷下发动机结构动力学分析、载荷反演、振动疲劳寿命预示验证等方面提供参考.

Pipes are one of the three components with higher failure rates in liquid rocket engines.The design,evaluation,and verification of pipeline vibration fatigue life represent a common fundamental problem which needs to be studied and solved urgently in engine structural design.Aiming at the quantified fatigue life assessment of welds in the fuel supply pipeline of a specific liquid rocket engine gas generator,a comprehensive assessment methodology for pipeline structural fatigue life under random vibration loads has been established.This methodology mainly includes analysis technology for time-varying vibration loads,inversion technology for gas pressure pulsation loads in combustor components,characterization of fatigue life curves for welds under random vibration conditions,evaluation of vibration fatigue life for pipeline weld structures,and so on.The results indicate that the predicted service life of pipeline welds under random vibration conditions obtained by the proposed method is in good agreement with the actual service life observed under engine operating conditions.The research approach provides reference value for areas such as dynamic analysis of engine structures under complex excitation loads,load inversion,and prediction/verification of vibration fatigue life.

穆朋刚;刘子俊;李斌潮;王珺;宋少伟

西安航天动力研究所航天液体动力全国重点实验室,陕西西安 710100西安航天动力研究所航天液体动力全国重点实验室,陕西西安 710100西安航天动力研究所航天液体动力全国重点实验室,陕西西安 710100西安航天动力研究所航天液体动力全国重点实验室,陕西西安 710100西安航天动力研究所航天液体动力全国重点实验室,陕西西安 710100

航空航天

液体火箭发动机载荷反演管路焊缝振动疲劳寿命评估

liquid rocket engineload inversionpipeline weldvibration fatiguelife evaluation

《火箭推进》 2026 (3)

72-81,10

国家重点实验室基金(HTKJ2024KL011005)

10.3969/j.issn.1672-9374.2026.03.007

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