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X60钢在输氢管道中应用的安全性分析OA

Safety Analysis of X60 Steel for Application in Hydrogen Transportation Pipelines

中文摘要英文摘要

随着氢能产业的快速发展,管道输氢因其经济高效成为大规模氢气输送的主要方式,其服役安全尤为关键.通过对比国内外相关标准的设计理念,重点阐述了"确定性设计方法路径"与"基于性能的设计方法路径"的差异,并指出由于X60以上高钢级材料缺乏长期工程验证,环焊缝是氢脆风险防范的薄弱环节,需从焊材、工艺、应力控制及监测等方面构建系统防控体系.聚焦于中低钢级管线钢在纯氢环境中的适用性,以API 5L X60焊管为主要研究对象,通过理论分析和实验室氢相容性试验相结合的方法,开展管道安全评估.研究表明,尽管在材料氢环境中塑性下降明显,但在现行标准框架下,仍能满足性能要求,工程中氢脆导致的失效风险可控;国产抗氢设计的X60钢及其焊接接头在高压氢环境中氢致开裂门槛应力强度因子KIH高于标准门槛,疲劳寿命充裕,满足基于性能的设计要求.研究结果为输氢管道的材料选择、安全设计与运维管理提供理论依据和数据支撑,推动氢能管网安全、经济、科学发展.

With the rapid development of the hydrogen energy industry,pipeline transportation has become a core method for large-scale hydrogen delivery due to its cost-effectiveness,making its full life cycle service safety particularly critical.By comparing the design philosophies of relevant domestic and international standards,the differences between the deterministic design approach and the performance-based design approach are highlighted.Due to the lack of long-term engineering validation for high-grade materials above X60,girth welds are a weak link in hydrogen embrittlement prevention,necessitating the establishment of a systematic control framework.Focusing on the applicability of medium-to-low-grade pipeline steels in pure hydrogen environments,API 5L X60 welded pipes as the research subject primarily examined.Through a combination of theoretical analysis and laboratory hydrogen compatibility tests,pipeline safety assessments were conducted.The findings indicate that although material plasticity declines significantly in hydrogen environments,performance requirements can still be met within the current standard framework,with hydrogen embrittlement-induced failure risks being manageable in engineering applications.Additionally,domestically produced hydrogen-resistant X60 steel and its welded joints exhibit fracture toughness(KIH)exceeding standard thresholds in high-pressure hydrogen environments,along with ample fatigue life,meeting performance-based design requirements.The research results provide theoretical foundations and data support for material selection,safety design,operation and maintenance management of hydrogen pipelines,advancing hydrogen pipeline network technology toward safer,more economical,and scientifically sound development.

李国辉;钟桂香;赵立前;邓飞;彭莹

中国石油天然气管道工程有限公司,河北 廊坊 065000||油气输送安全国家工程研究中心,河北 廊坊 065000中国石油天然气管道工程有限公司,河北 廊坊 065000中国石油天然气管道工程有限公司,河北 廊坊 065000||油气输送安全国家工程研究中心,河北 廊坊 065000中国石油天然气管道工程有限公司,河北 廊坊 065000中国石油管道局工程有限公司国际分公司,河北 廊坊 065000

矿业与冶金

氢能输氢管道氢脆安全技术标准体系

hydrogen energyhydrogen transportation pipelinehydrogen embrittlementsafety technologystandard system

《焊管》 2026 (6)

30-38,9

国家重点研发计划"氢能技术"重点专项"管道氢气在城镇供能领域关键技术研究与规模应用"(项目编号2022YFB4004400).

10.19291/j.cnki.1001-3938.2026.06.004

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