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仿生蜂窝超材料增强电工环氧树脂机械性能OA

Enhancement of Mechanical Properties of Electrical Epoxy Resin by Biomimetic Honeycomb Metamaterials

中文摘要英文摘要

为提升气体绝缘金属封闭开关设备/气体绝缘金属封闭输电线路(gas insulated switchgear/gas-insulated transmission line,GIS/GIL)环氧绝缘材料的力学性,受自然界仿生超材料启发,首次将超材料概念引入高压绝缘结构所用电工环氧的制备,研制出具有仿生蜂窝超材料骨架结构的复合环氧树脂.首先设计构建3种典型蜂窝单胞构型(正六边形、正四边形、正三角形),并进行对比优化选出最适合的蜂窝骨架结构,而后通过3D打印结合树脂灌注工艺实现仿生蜂窝超材料复合环氧树脂的制备.研究结果表明:六边形结构的超材料骨架可在较大变形下维持对整体结构的支撑作用,面内/面外压缩极限强度均最高,分别为约2.77 MPa与7.51 MPa;采用的双固化树脂基体做作为骨架材料可以保证浇注到骨架空隙中的热固化树脂与骨架之间界面结合良好;仿生蜂窝超材料复合环氧树脂弯曲强度、拉伸强度均达最大值可分别达99、95.5 MPa,相比于纯树脂增幅约为57.6%、27.6%,断裂伸长率提升了 29.2%.表明仿生超材料骨架的合理引入会优化材料的应力传递路径,从而提升材料机械性能;此外,制备的超材料复合环氧树脂兼具一定的绝缘与耐热性能,为高压电力设备特别是GIS/GIL中环氧绝缘支撑件性能的调控提供了新的思路与方向.

To enhance the mechanical properties of GIS/GIL epoxy insulating materials,we prepared a composite epoxy resin with a biomimetic honeycomb metamaterial skeleton structure,drawing inspiration from biomimetic metamaterials in nature and introducing the concept of metamaterials into the preparation of high-voltage insulating epoxy composite epoxy composites for the first time.Three typical honeycomb cell configurations(regular hexagon,regular quadrilateral,and regular triangle)were designed and comparatively optimized to identify the optimal scaffold configuration.Subse-quently,biomimetic honeycomb metamaterial composite epoxy resin was prepared using a combination of 3D printing and resin infusion technology.The research results indicate that the hexagonal structure of the metamaterial can maintain its support function for the overall structure under significant deformation,with the highest in-plane/out-of-plane com-pressive ultimate strengths of approximately 2.77 MPa and 7.51 MPa,respectively.The dual-curing resin matrix and preparation method are used to ensure good interface bonding between the poured thermosetting resin and the skeleton.The bending strength and tensile strength of the biomimetic honeycomb metamaterial composite epoxy resin reach max-imum values of up to 99 MPa and 95.5 MPa,respectively,representing increases of approximately 57.6%and 27.6%compared to pure resin,with a 29.2%improvement in elongation at break.It is demonstrated that biomimetic skeletons enable stress transfer and enhance the mechanical performance through optimized load-path design.In addition,the pre-pared metamaterial composite epoxy resin has a certain insulation and heat resistance properties,providing new ideas and directions for regulating the performance of high-voltage power equipment,especially GIS/GIL.

蔡茹;徐玮蔚;何润;白浩宇;黄正勇;李剑

输变电装备技术全国重点实验室(重庆大学电气工程学院),重庆 400044输变电装备技术全国重点实验室(重庆大学电气工程学院),重庆 400044国网重庆市电力公司永川供电分公司,重庆 400000输变电装备技术全国重点实验室(重庆大学电气工程学院),重庆 400044输变电装备技术全国重点实验室(重庆大学电气工程学院),重庆 400044输变电装备技术全国重点实验室(重庆大学电气工程学院),重庆 400044

环氧树脂仿生超材料蜂窝骨架机械性能GIS/GIL

epoxy resinbiomimetic metamaterialshoneycombskeletonmechanical propertiesGIS/GIL

《高电压技术》 2026 (5)

2121-2130,10

三峡金沙江云川水电开发有限公司宁南白鹤滩电厂科研项目(H20240068).Project supported by Three Gorges Jinsha River Yunchuan Hydropower Development Co.,Ltd.Ningnan Baihetan Power Plant(H20240068).

10.13336/j.1003-6520.hve.20251031

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