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一种融合无监督特征增强的立铣刀缺陷检测算法研究OA

Research on a Defect Detection Algorithm of Milling Cutters Based on Unsupervised Feature Enhancement

中文摘要英文摘要

立铣刀作为精密加工领域的重要工具,其表面质量直接影响加工安全性与成品质量.在实际生产过程中,受制造工艺波动及人工操作等因素影响,立铣刀表面不可避免地会产生微米级缺陷.针对现有有监督检测算法依赖大量高质量标注数据、无监督检测算法易产生误检的问题,本文提出了一种融合无监督特征增强的有监督立铣刀缺陷检测算法.该方法在 YOLOv11有监督检测框架基础上,引入 EfficientAD 无监督异常检测分支,对立铣刀图像进行高维异常特征提取,并通过特征融合机制增强输入特征表达能力.试验结果表明,该方法在保证实时性的前提下,有效降低了误检率和漏检率,提升了微小缺陷的检测准确性,具有较强的鲁棒性和泛化能力,能够满足立铣刀在线缺陷检测的实际应用需求.

As an important tool in the field of precision machining,the surface quality of end mill directly affects the machining safety and the quality of finished products.In the actual production process,due to factors such as manufacturing process fluctuations and manual operation,the surface of the end milling tool will inevitably produce micron-scale defects.Aiming at the problem that the existing supervised detection algorithms rely on a large number of high-quality labeled data and unsupervised detection algorithms are prone to overkill,this paper proposes a supervised end mill defect detection algorithm that integrates unsupervised feature enhancement.Based on the YOLOv11 supervised detection framework,this method introduces the EfficientAD unsupervised anomaly detection branch to extract the high-dimensional anomaly features of the end mill image,and enhances the input feature expression ability through the feature fusion mechanism.The experimental results show that the method can effectively reduce the false detection rate and missed detection rate under the premise of ensuring real-time performance,and improve the detection accuracy of small defects.It has strong robustness and generalization ability,and can meet the practical application requirements of on-line defect detection of end mills.

黄頔

厦门钨业技术研究中心智能装备研究院,福建 厦门 361000

立铣刀缺陷检测机器视觉YOLOv11EfficientAD异常检测特征融合

end milling cutter defect detectionmachine visionYOLOv11efficientADanomaly detectionfeature fusion

《福建冶金》 2026 (4)

65-67,3

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