CSOP焊点形态对热疲劳寿命的影响与优化OA
Effect of CSOP Solder Joint Morphology on Thermal Fatigue Life and Its Optimization
以陶瓷小外形封装(CSOP)焊点为研究对象,分析焊接工艺中焊锡爬升高度和引线根部填锡量对焊点寿命的影响.通过有限元仿真并结合Coffin-Manson寿命预测模型,分析不同焊点形貌对焊点可靠性的影响.研究结果表明,焊锡爬升会显著削弱引线弯折结构的变形缓冲能力,当爬锡分别超过引线的第一、第二弯折处时,焊点的热疲劳寿命分别降低3.95%和49.30%;将引线根部焊锡填充体积从0.025 21 mm3增加至0.041 08 mm3时,焊点形成饱满轮廓,有效缓解了应力集中,从而使焊点的热疲劳寿命提升幅度高达366.97%,为焊点形貌相关工艺参数的制定提供理论依据和优化方向.
The ceramic small outline package(CSOP)solder joint is taken as the research object,and the influence of solder wicking height and solder filling volume at the lead root in the soldering process on solder joint life is analyzed.Based on finite element simulation and combined with the Coffin-Manson life prediction model,the effect of different solder joint morphologies on solder joint reliability is analyzed.The results show that solder wicking significantly weakens the deformation buffering capacity of the lead bending structure:when the solder wicking height exceeds the first and second bends of the lead,respectively,the thermal fatigue life of the solder joint is reduced by 3.95%and 49.30%.As the solder filling volume at the lead root is increased from 0.025 21 mm3 to 0.041 08 mm3,stress concentration is effectively relieved by the formation of a full fillet,and the thermal fatigue life of the solder joint is thus increased by as much as 366.97%.A theoretical basis and optimization direction are provided for formulating process parameters related to solder joint morphology.
郭智鹏;张少华;李冰晨;何文多
西安恒翔控制技术有限公司,西安 710071||中国航空工业集团西安飞行自动控制研究所,西安 710071中国航空工业集团西安飞行自动控制研究所,西安 710071中国航空工业集团西安飞行自动控制研究所,西安 710071中国航空工业集团西安飞行自动控制研究所,西安 710071
信息技术与安全科学
陶瓷小外形封装热疲劳寿命焊锡爬升
ceramic small outline packagethermal fatigue lifesolder wicking
《电子与封装》 2026 (6)
26-31,6
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