圆柱头悬式瓷绝缘子多工位自动注釉生产线机电集成设计与工艺验证OA

To address the problems of unstable glazing quality,low efficiency,and difficulty in integrating into automated lines when glazing the heads of cylindrical-head disc-type suspension porcelain insula-tors,a comprehensive solution based on the"double-layer speed-up chain conveying system+PLC centralized control"was proposed.A multi-station automatic glazing production line integrating mechan-ical transmission,electrical control,and sensing detection was designed.The author elaborates on(1)the coordinated logistics and multi-station workflow(loading,positioning,glazing,flipping,unloa-ding);(2)the design of key mechanical modules such as a flexible self-centering positioning mecha-nism and a servo-driven swing-arm flipping device;and(3)a PLC-centered measurement-and-control system that uses probe-electrode sensing to provide real-time glaze-level feedback and accu-rate servo control of the glazing operation.Seven months of continuous industrial operation shows that the line runs stably,achieves a cycle time≤25 s per piece,and maintains glaze-layer height deviation within±1.0 mm,achieves fully eliminating manual intervention.The process validation on 840 DC products of four types confirmed that their electrical and mechanical performance meets GB/T 19443-2017,indicating that the mechatronics product line can effectively improve the quality,efficiency,and automation level of insulator glazing process,providing a useful reference solution for the design of intelli-gent manufacturing units for similar production equipment.