掺镁氧化铝复相绝缘陶瓷的制备及性能研究OA
Preparation and Performance Study of Magnesium-Doped Alumina Composite Insulation Ceramics
氧化铝陶瓷因其优异的力学性能和耐高温性,在机械、电子、航空航天等领域应用广泛.但纯Al2O3陶瓷在烧结中易发生晶粒异常长大和气孔残留,限制了性能提升.本研究以MgO为结构稳定剂,采用L9(34)正交实验,系统考察MgO掺杂量、保温温度、保温时间及降温速度对氧化铝复相陶瓷微观结构、力学及介电性能的影响.通过XRD、SEM表征物相与断口形貌,测试三点弯曲强度、维氏硬度及介电击穿强度.结果表明:掺镁试样三点弯曲强度最高提升105.66 MPa,维氏硬度达15.83 GPa.极差分析显示,影响强度的主次因素为降温速度>保温温度>MgO掺杂量>保温时间;影响硬度的主次因素为保温温度>MgO掺杂量>保温时间>降温速度.介电测试表明,掺镁样品因晶界增多及气孔分布优化,击穿场强与Weibull模数显著提高,绝缘可靠性增强.本研究旨在探索以Al(OH)3为铝源、较高MgO掺杂量下制备Al2O3MgAl2O4复相陶瓷的可行性,系统优化工艺参数,为高性能氧化铝陶瓷的工艺优化与工业应用提供了理论依据.
Alumina ceramics are widely used in mechanical,electronic,and aerospace fields due to their excellent mechanical properties and high-temperature resistance.However,pure Al2O3 ceramics are prone to abnormal grain growth and residual porosity during sintering,limiting further performance en-hancement.The study employed MgO as a structural stabilizer and utilized an L9(34)orthogonal experi-mental design to systematically investigate the effects of MgO doping concentration,holding temperature,holding time,and cooling rate on the microstructure,mechanical properties,and dielectric properties of MgO-doped alumina composite ceramics.Phase composition and fracture morphology were characterized via XRD and SEM,while three-point bending strength,Vickers hardness,and dielectric breakdown strength were measured.Results indicate that the three-point bending strength of MgO-doped speci-mens increased by up to 105.66 MPa,with Vickers hardness reaching 15.83 GPa.Range analysis re-vealed the primary factors affecting strength were cooling rate>holding temperature>MgO doping a-mount>holding time;while the primary factors affecting hardness were holding temperature>MgO do-ping amount>holding time>cooling rate.Dielectric testing revealed that magnesium-doped samples exhibited significantly enhanced breakdown field strength and Weibull modulus due to increased grain boundaries and optimized pore distribution,thereby improving insulation reliability.The author aims to explore the feasibility of preparing Al2O3-MgAl2O4 multiphase ceramics using Al(OH)3 as the alumi-num source and with a relatively high MgO doping level,and to systematically optimize the process pa-rameters.The result provides a theoretical basis for the process optimization and industrial application of high-performance alumina ceramics.
刘慕阳;邓才怡
东北大学秦皇岛分校资源与材料学院,河北秦皇岛 066004东北大学秦皇岛分校资源与材料学院,河北秦皇岛 066004||东北大学材料学院,沈阳 110004
Al2O3陶瓷MgO掺杂正交实验力学性能介电性能
Al2O3 ceramicsMgO dopingorthogonal experimentsmechanical propertiesdielectric properties
《电瓷避雷器》 2026 (3)
79-89,11
河北省自然科学基金(编号:E2025501032).Project supported Natural Science Foundation of Hebei Province(No.E2025501032).
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