氨气预处理提高丙烯气相环氧化安全催化性能研究OA
Ammonia Pretreatment for Improved Safety and Catalytic Performance in Gas-Phase Propylene Epoxidation
丙烯临氢气相环氧化是一种极具应用前景的环氧丙烷合成新方法.然而,现有研究体系存在可燃气与助燃剂共存体系爆炸极限宽,燃爆风险高,催化剂活性低,副反应不可控带来局部热点等安全隐患.当前研究在催化反应经济性和安全性方面难以平衡,其工业化进程受到严重制约.采用氨气预处理技术,获得的催化剂显示出更好的催化活性(CC3H6=5.7%,SPO=93.1%).氨气预处理有利于更小、更均匀地负载贵金属,增加含钛沸石 TS-1 表面疏水性、降低催化剂表面酸性,进而有利于环氧丙烷的快速脱附,有效缓解环氧丙烷开环异构化的发生,降低副反应不可控带来的燃爆风险.同时,氨气预处理降低了体系反应温度,减少热点形成的概率,也拓宽了可燃气与助燃剂的安全操作区间.
The direct gas-phase epoxidation of propylene with hydrogen is a highly promising novel method for synthesizing propylene oxide(PO).However,existing reaction systems present significant safety hazards,including wide flammability limits due to the coexistence of combustible gases and oxidizers,high risks of fire and explosion,low catalyst activity,and localized hot spots triggered by uncontrollable side reactions.The cur-rent inability to strike a balance between the economic viability and safety of the catalytic reaction severely re-stricts its industrialization.This study employed an ammonia pretreatment technology,resulting in a catalyst with enhanced catalytic activity(CC3H6=5.7%,SPO=93.1%).Ammonia pretreatment facilitated smaller and more uniform noble metal loading,enhanced the surface hydrophobicity of the titanium silicalite-1(TS-1)zeo-lite,and reduced the acidity of the catalyst surface.Consequently,it promoted rapid desorption of PO and ef-fectively mitigated ring-opening isomerization,thereby reducing the fire and explosion risks from uncontrollable side reactions.Meanwhile,ammonia treatment lowered the reaction temperature of the system,decreased the probability of hot spot formation and expanded the safe operating range for combustible gases and oxidizers.
赵辰阳
化学品安全全国重点实验室,山东 青岛 266104||中石化安全工程研究院有限公司,山东 青岛 266104
化学化工
气相环氧化Au/TS-1环氧丙烷氨气预处理催化剂安全操作区间
gas phase epoxidationAu/TS-1propylene oxidealkaline gas pretreatmentcatalystsafe op-erating range
《安全、健康和环境》 2026 (6)
57-65,9
国家自然科学基金面上项目(22578518),丙烯气相环氧化复合膜动态界面协同与催化-抑爆跨尺度耦合机制研究.
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