基于数字孪生技术的注射成型装备多源数据采集系统设计与实现OA
Design and implementation of a digital twin-driven multi-source data acquisition system for injection molding equipment
面向精密注塑场景,构建了基于数字孪生的多源数据采集系统,采用"物理实体层—数字孪生体层—服务层"三层架构,实现全过程的实时感知与虚实映射.系统通过模具结构改造,集成压力与容温一体型电容传感器,结合OPC UA协议采集注塑机关键参数,构建稳定可靠的数据采集网络.以组合式手机支架为对象,结合Moldflow仿真验证了系统设计的合理性与有效性.结果表明,系统可动态监测模腔内关键参数,采集精度高、运行稳定,为注塑装备智能化升级提供了系统化技术路径与工程支撑.
This study proposes a multi-source data acquisition system based on digital twin technology for high-precision injection molding.The system adopts a three-layer architecture consisting of a physical entity layer,a digital twin layer,and a service layer,which enables real-time perception and bidirectional virtual-physical synchronization.Through struc-tural optimization of the mold,pressure,capacitance and temperature sensors are reasonably deployed.Key process pa-rameters are collected via the OPC UA protocol,constructing a stable and high-reliability data acquisition network.Tak-ing a composite mobile phone bracket as the verification case,Moldflow simulation and experimental tests were conduct-ed to validate the overall system design.The results show that the developed system can accurately monitor cavity param-eters,with high sampling precision and stable operating performance.This work offers a sound technical framework and practical references for the intelligent transformation and upgrading of injection molding equipment.
高强;陈晓玲;庄俭;肖赛雨;康晓雅;刘斐斐;黄子力;李明;徐斌;檀学莹;赵奇
北京化工大学,北京 100029机科发展科技股份有限公司,北京 100044北京化工大学,北京 100029北京化工大学,北京 100029北京化工大学,北京 100029北京化工大学,北京 100029机科发展科技股份有限公司,北京 100044北京化工大学,北京 100029机科发展科技股份有限公司,北京 100044机科发展科技股份有限公司,北京 100044机科发展科技股份有限公司,北京 100044
化学化工
注射成型数字孪生多源数据采集模具传感器OPC UA
injection moldingdigital twinmulti source data collectionmold sensorOPC UA
《中国塑料》 2026 (6)
78-84,7
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