首页|期刊导航|塑料科技|基于Moldflow的围栏支撑座注塑模具设计

基于Moldflow的围栏支撑座注塑模具设计OA

Design of Injection Mold for Fence Support Seat Based on Moldflow

中文摘要英文摘要

利用Moldflow及UG软件对塑件进行模拟分析及模具设计.首先对围栏支撑座进行工艺性分析,针对塑件复杂结构分析,结合浇口匹配性分析两种浇口方案.然后进行"填充+保压+翘曲"三序列要素模拟分析,以塑件变形效应作为优化目标进行成型工艺性分析.基于UG软件对注塑模具的结构进行设计,型芯设计为组合式(主型芯+滑块)结构,设计二组"斜导柱+滑块"式侧向抽芯机构解决脱模问题.结果表明:浇口类型选择顶部点浇口.通过正交试验分析,确定最优工艺参数为熔体温度280℃、开模时间6 s、充填压力60%,优化后翘曲变形量为1.975 0 mm,有效避免成型缺陷.模具结构整体布局合理,利用该模具生产的注塑制件表面质量及精度均满足设计要求.

Simulation analysis and mold design of the plastic part were carried out using Moldflow and UG software.First,the processability of the fence support base was analyzed.Based on the analysis of the complex structure of the plastic part,two gating schemes were evaluated in combination with gate matching analysis.Subsequently,a three-sequence simulation analysis of"filling+packing+warpage"was performed,with the deformation effect of the plastic part taken as the optimization objective for molding process analysis.The structure of the injection mold was designed based on UG software.The core was designed as a combined structure(main core+slider),and two sets of"angled lifter+slider"lateral core-pulling mechanisms were designed to address demolding issues.The results showed that the top pinpoint gate was selected as the gate type.Through orthogonal experimental analysis,the optimal process parameters were determined as a melt temperature of 280℃,a mold opening time of 6 s,and a filling pressure of 60%.The optimized warpage deformation was 1.975 0 mm,effectively avoiding molding defects.The overall layout of the mold structure was reasonable,and the surface quality and precision of the injection-molded parts produced using this mold met the design requirements.

王颖珠;张伟;王嘉骏;毕海威

哈尔滨理工大学威海研究院,山东 荣成 264300||哈尔滨理工大学荣成学院,山东 荣成 264300哈尔滨理工大学威海研究院,山东 荣成 264300||哈尔滨理工大学荣成学院,山东 荣成 264300哈尔滨理工大学荣成学院,山东 荣成 264300威海市鲁威塑业有限公司,山东 威海 264200

化学化工

支撑座MoldflowUG模具设计正交试验

Support seatMoldflowUGMold designQrthogonal test

《塑料科技》 2026 (6)

149-155,7

山东省科技型中小企业创新能力提升工程项目(2024TSGC0733)

10.15925/j.cnki.issn1005-3360.2026.06.025

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