PBO/BMI复合材料的霍尔推力器支架轻量化设计与力学性能研究OA
Lightweight Design and Mechanical Performance of Hall Thruster Brackets Based on PBO/BMI Composites
为提高霍尔推力器支架的轻量化水平与力学性能,突破传统金属材料在比刚度、导热及减重等方面的局限,对聚对苯撑苯并二噁唑纤维增强双马来酰亚胺树脂(PBO/BMI)复合材料的力学性能进行了研究,并分析其失效机理.基于该材料,开展了推力器支架的铺层优化设计与有限元仿真,采用模压成型工艺制备支架样件,并通过模态试验验证其动力学性能.结果表明:改性后复合材料经向压缩强度提升40.6%,层间剪切强度提升30.4%,高低温拉伸强度保留率优于未改性材料;霍尔推力器支架的实测质量仅为0.62 kg,较设计上限降低61.3%,组件一阶基频达 49.9~123.0 Hz,满足≥40 Hz的设计要求,仿真与试验误差小于 3%.上述研究结果验证了改性 PBO/BMI复合材料在电推进结构轻量化中的应用可行性.
To enhance the lightweight performance and mechanical properties of Hall thruster brackets and overcome the limitations of conventional metallic materials in terms of specific stiffness,thermal conductivity,and weight reduction,the mechanical properties of poly(p-phenylene benzobisoxazole)fiber-reinforced bismaleimide resin(PBO/BMI)composites are systematically investigated,and the failure mechanisms are analyzed.Based on this material,the lay-up optimization and finite element simulations are conducted for the thruster bracket design.The bracket specimens are fabricated via compression molding,and their dynamic performance is validated through modal testing.The results indicate that the modified composites exhibited a 40.6% increase in the through-thickness compressive strength and a 30.4%improvement in the interlaminar shear strength,with superior tensile strength retention at elevated and low temperatures compared with unmodified materials.The measured mass of the Hall thruster bracket is only 0.62 kg,representing a 61.3%reduction relative to the design limit.The first natural frequencies of the assembly are in the range of 49.9 Hz to 123.0 Hz,satisfying the≥40 Hz design requirement,and the discrepancies between the simulation and experimental results are less than 3%.These findings demonstrate the feasibility of applying modified PBO/BMI composites in the lightweight structural design of electric propulsion components.
史汉夫;陈筠力;奚镓倩;王占一;焦琨;张锦
北京大学 材料科学与工程学院,北京 100871上海卫星工程研究所,上海 201109上海复合材料科技有限公司,201112北京大学 材料科学与工程学院,北京 100871北京大学 材料科学与工程学院,北京 100871北京大学 材料科学与工程学院,北京 100871
通用工业技术
霍尔推力器支架聚对苯撑苯并二噁唑(PBO)纤维纤维复合材料轻量化设计模态分析
hall thruster bracketpoly(p-phenylene benzobisoxazole)(PBO)fiberfiber composite materiallightweight designmodal analysis
《上海航天(中英文)》 2026 (3)
182-191,209,11
中国航天科技集团有限公司第八研究院产学研合作基金资助项目(SAST2025-031)国家自然科学基金资助项目(52403345)
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