双层改进型推进式桨转速对槽内流场的影响OA
Influence of Double-Layer Improved Propeller Speed on Flow Field in Channel
为优化工业搅拌槽的能量利用效率与混合性能,解决因转速不当导致的流场分隔与循环效率降低问题,课题组针对双层改进型推进式桨在搅拌槽内形成的复杂流场特性展开研究.通过构建由4 个部分组成的改进型推进式桨叶结构(其中第①部分和第③部分分别与第②部分形成 160°夹角,第②部分水平垂直于轮毂,第④部分在第③部分的基础上向下折弯20°),并结合粒子图像测速(Particle Image Velocimetry,PIV)实验与大涡模拟(Large Eddy Simulation,LES)数值计算方法,系统分析了4 种不同搅拌转速下槽内的流场特性、速度分布及湍动能传递规律.研究结果表明:搅拌转速对上、下桨叶流场的衔接以及槽内整体循环模式具有决定性影响;当搅拌转速 N=140 r/min 时,上、下桨叶的流场衔接最佳,槽内形成单一整体循环,低速涡漩区基本消除;而当搅拌转速 N增至 160 r/min 时,上、下桨叶涡心分别右移约 10%与20%,导致流场分隔,循环效率降低;高湍动能区域集中于桨叶附近,搅拌转速提升能强化湍动能传递,但当搅拌转速N超过 140 r/min 后湍动能提升有限;PIV 实验与大涡模拟结果基本吻合,验证了数值模型的可靠性.研究结果可为工业搅拌槽的优化设计提供参考.
To optimize the energy utilization efficiency and mixing performance of industrial mixing tank while addressingthe problem of flow field separation and circulation efficiencyreduction caused by improper rotational speeds,the research team investigated the complex flow field characteristics generated by a double-layer modified propeller blade within a mixing tank.By constructing an improved propeller blade structure comprising four sections(where the first section and the third section form a 160°angle with the second section respectively,the second section is horizontally perpendicular to the hub,and the fourth section bent downward at 20°on the basis of the third section),combined with Particle Image Velocimetry(PIV)experiments and Large Eddy Simulation(LES)numerical calculationsmethod,the research team systematically analyzed flow field characteristics,velocity distributions and turbulent kinetic energy transfer mechanisms at four distinct mixing rotational speeds.The results show that mixing rotational speed decisively influences on the connection of upper and lower blade flow fields and the overall circulation pattern within the tank.At mixing rotational speed N=140 r/min,optimal flow field connection occurs between upper and lower blades,forming a single integrated circulation within the channel with near-complete elimination of low-speed vortex regions.However,increasing mixing rotational speed to N=160 r/min shifts the vortex centers of upper and lower blades approximately move to the right by 10%and 20%,respectively,causing flow field separation and reducing circulation efficiency.High turbulent kinetic energy regions are concentrated near the blades.Increasing rotational speed enhances turbulent kinetic energy transfer,but the increase of turbulent kinetic energy is limited when the mixing rotational speed Nexceeds 140 r/min.PIV experimental results are in good agreement with LES simulation outcomes,validating the reliability of the numerical model.These findings provide referencefor optimizing the design of industrial mixing equipment.
徐子强;卢贤俊;许家宝;周勇军
南京工业大学 机械与动力工程学院,江苏 南京 211816南京工业大学 机械与动力工程学院,江苏 南京 211816南京工业大学 机械与动力工程学院,江苏 南京 211816南京工业大学 机械与动力工程学院,江苏 南京 211816
机械制造
推进式桨叶搅拌槽湍动能搅拌转速流场特性粒子图像测速大涡模拟
push propellermixing tankturbulent kinetic energymixing rotational speedflow field characteristicsPIV(Particle Image Velocimetry)LES(Large Eddy Simulation)
《轻工机械》 2026 (3)
46-53,8
国家自然科学基金(52175171).
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