4容腔节能液压执行器系统能耗仿真研究OA
Energy Consumption Simulation of Four-Chamber Energy-Saving Hydraulic Actuator System
针对现有的液压执行器系统存在的节流损失大、能耗高、系统效率低和无能量回收功能的问题,课题组设计了一种新型4 容腔节能液压执行器系统,能有效减小节流与溢流损失,提高系统效率,并通过流量再生和蓄能器储能相结合的方式,实现负载能量的回收与再利用.首先,基于数字液压技术确定了系统的核心液压元件,给出了详细的系统架构;然后,通过与传统液压系统的主要能量损耗对比,理论上分析了该系统在元件选用和工作方式上的节能潜力;最后运用MATLAB/AMESim 软件建立了液压系统仿真模型并进行了多工况试验,获取了系统在不同工况下的工作效率与能量回收数据.结果表明:在多数工况下,该4 容腔液压执行器系统效率可达 80.00%以上,且具备能量回收能力,验证了其良好的节能性能.该研究为提高液压执行器系统效率提供了参考.
Aiming at the problems of significant throttling losses,high energy consumption,low system efficiency and lack of energy recovery in the existing hydraulic actuator system,a new four-chamber energy-saving hydraulic actuator system was designed by the research group.This system effectively reduces throttling and overflow losses,improves system efficiency,and enables the recovery and reuse of load energy by combining flow regeneration with energy storage in accumulators.Firstly,the core hydraulic components of the system were identified based on digital hydraulic technology,and a detailed system architecture was provided.Then,by comparing the main energy losses with those of traditional hydraulic systems,the energy-saving potential of the system in terms of component selection and operational methods was theoretically analyzed.Finally,a simulation model of the hydraulic system was established by using MATLAB/AMESim software and multi-condition experiments were conducted to obtain data on system working efficiency and energy recovery under different working conditions.The results show that under most working conditions,the four-chamber hydraulic actuator system achieves an efficiency of over 80.00%and possesses energy recovery capabilities,which verifies excellent energy-saving performance.This study provides a new approach for improving the efficiency of hydraulic actuator systems.
周洪;蒋毅
江南大学 智能制造学院,江苏 无锡 214401江南大学 智能制造学院,江苏 无锡 214401
机械制造
液压执行器数字液压缸流量再生蓄能器AMESim软件
hydraulic actuatordigital cylinderflow regenerationenergy accumulatorAMESim
《轻工机械》 2026 (3)
37-45,9
国家自然科学基金(51675233).
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