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静态混合器混合丁羟推进剂双组份药浆机械感度安全性评估OA

Safety Assessment of Static Mixer for Mixing HTPB-based Propellant Two-component Slurry

中文摘要英文摘要

为探索复合固体推进剂药浆混合新工艺,解决静态混合器混合丁羟推进剂双组份药浆工艺安全性评估问题,以85%固含量的低燃速丁羟推进剂为对象,采用BAM撞击和摩擦感度试验确定黏合剂药浆、固化剂药浆、及其混合药浆的极限撞击能和极限摩擦荷重;通过药浆在管路输送及静态混合器混合过程中的受力分析和计算,对比药浆承受的驱动压力、摩擦力和药浆的极限冲击压力、极限摩擦荷重进行对比,获得安全性评估结果.结果表明:25℃时,固化剂药浆、黏合剂药浆及混合药浆可承受的极限冲击压力分别为363,363 MPa与325 MPa.固化剂药浆、黏合剂药浆及混合药浆可承受的极限摩擦荷重分别为128,168 N与144 N.当药浆入口压力 0.4~0.5 MPa、温度 25~45℃时,黏合剂药浆与固化剂药浆在管路输送时承受的最大驱动压力分别为 0.024 MPa,0.046 MPa,承受的最大摩擦力分别为6.11 N和17.10 N;混合药浆在静态混合器中承受的最大驱动压力为0.44 MPa,承受的最大摩擦力为77.88 N.黏合剂和固化剂药浆在管路输送过程中安全可靠,且裕度较大;混合药浆在静态混合器混合过程中具有较好的安全性,并具一定的裕度.

To explore a new process for mixing composite solid propellant slurry and address the safety assessment issues related to the process of mixing HTPB-based propellant two-component slurry in a static mixer,a low-burning-rate HTPB propellant with 85%solid content was selected as the research object.The limiting impact energy and limiting friction load of the binder slurry,curing agent slurry,and their mixed slurry were determined using BAM impact and friction sensitivity tests.Through force analysis and calculations during the pipeline transportation of the slurry and the mixing process in the static mixer,the driving pressure and friction force exerted on the slurry were compared with its limiting impact energy and limiting friction load,thereby obtaining safety assessment results.The results show that at 25℃,the limiting impact pressure sustainable by the curing agent slurry,binder slurry,and mixed slurry are 363 MPa,363 MPa,and 325 MPa,respectively;the limiting friction loads sustain-able are 128 N,168 N,and 144 N,respectively.When the slurry inlet pressure is in the range of 0.4-0.5 MPa,and the temper-ature ranges from 25-45℃,the maximum driving pressures experienced by the binder slurry and curing agent slurry during pipe-line transportation are 0.024 MPa and 0.046 MPa,respectively,and the maximum friction forces experienced are 6.11 N and 17.10 N.The maximum driving pressure experienced by the mixed slurry in the static mixer is 0.44 MPa,and the maximum fric-tion force is 77.88 N.The binder and curing agent slurries are safe and reliable during pipeline transportation with a large safety margin;the mixed slurry exhibits good safety during the static mixer mixing process with a certain safety margin.

任丽媛;徐纪琳;魏娇;陈建发;肖乐勤;周伟良

南京理工大学化学与化工学院,江苏 南京 210094上海航天动力技术研究所,浙江 湖州 313000西安北方惠安化学工业有限公司,陕西 西安 710302上海航天动力技术研究所,浙江 湖州 313000南京理工大学化学与化工学院,江苏 南京 210094南京理工大学化学与化工学院,江苏 南京 210094

军事科技

丁羟推进剂药浆静态混合器撞击感度摩擦感度安全性

Hydroxyl-terminated polybutadiene propellant slurrystatic mixerimpact sensitivityfriction sensitivitysafety

《含能材料》 2026 (6)

665-673,9

10.11943/CJEM2026056

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