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高黏度流体药浆离心混合过程温度仿真与实验OA

Temperature simulation and experiment of centrifugal mixing process for high viscosity fluid slurry

中文摘要英文摘要

在固体推进剂制备的混合工序中,离心混合设备通过容器自转和公转复合运动实现各组分高效混合,形成高黏度流体药浆.为揭示混合过程中以黏性耗散效应为主导的温度变化规律,以丁羟三组元推进剂为例,使用 ANSYS Fluent 软件建立有限元分析模型,以静态温度作为观测指标,研究混合公转转速 N、自转与公转转速的比值 i 对推进剂温度的影响.结果表明,丁羟三组元推进剂的温度与混合时间呈良好的线性相关性(r2>0.98),可采用混合过程中 10 s 平均温升 ΔT 进行表征.公转转速与自转转速的提升均会导致推进剂温度的升高,其中公转转速的提升对温度有更显著的影响.i=-1,公转转速从300 r/min 提升至600 r/min 时,ΔT 升高约1.89℃,高于自转转速同等增幅(N=600 r/min)下的0.72℃.同向旋转时推进剂的温度略高于反向旋转,当 i=-0.5 时,仿真温升 ΔT 最小,对应混合过程的安全性最高.

In the mixing process of solid propellant preparation,centrifugal mixing equipment achieves efficient blending of components through a combined rotational motion of the container's self-rotation and orbital rotation,forming a high-viscosity fluid slurry.To reveal the temperature change patterns dominated by viscous dissipation during mixing,a finite element analysis model was established using ANSYS Fluent,taking tri-component esterified polypropylene glycol(HTPB)propellant as an example.Static temperature was used as the observation index to study the effects of orbital rotation speed N and the ratio i between self-rotation and orbital rotation speeds on propellant temperature.Results show that the temperature of HTPB propellant exhibits a strong linear correlation with mixing time(r2>0.98),which can be effectively characterized by the average temperature rise ΔT over 10 seconds during mixing.Increasing both orbital and self-rotation speeds leads to higher propellant temperatures,with orbital rotation speed having a more significant impact.When i=-1,increasing the orbital speed from 300 r/min to 600 r/min results in a ΔT of approximately 1.89℃,significantly higher than the 0.72℃increase caused by the same increment in self-rotation speed(at N=600 r/min).Propellant temperature is slightly higher under co-directional rotation compared to counter-directional rotation.The minimum simulated temperature rise ΔT occurs at i=-0.5,corresponding to the highest safety level during the mixing process.

吴睿;杜鑫立;段军鸿;高朦;吴伟潇;李锡文

华中科技大学 机械科学与工程学院,武汉 430074华中科技大学 机械科学与工程学院,武汉 430074华中科技大学 机械科学与工程学院,武汉 430074||湖北航天江河化工有限公司,宜昌 444200湖北航天江河化工有限公司,宜昌 444200湖北航天江河化工有限公司,宜昌 444200华中科技大学 机械科学与工程学院,武汉 430074

航空航天

固体推进剂高黏度流体离心混合温度场仿真

solid propellanthigh viscosity fluidcentrifugal mixingtemperature field simulation

《固体火箭技术》 2026 (3)

468-476,9

10.7673/j.issn.1006-2793.2026.03.017

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