熔喷酚醛非织造材料制备及其阻燃隔热性能研究OA
Preparation of Phenolic Resin Melt-blown Nonwovens and Their Flame Retardant and Thermal Insulation Properties
以酚醛树脂为原料,采用熔喷法和化学交联固化制备酚醛非织造材料(PRMB),系统探究了纺丝工艺对PRMB形貌结构的影响,并对其阻燃隔热性能进行研究.结果表明:随着热风温度(125~145℃)、牵伸风压(20~30 KPa)的逐渐增加,其厚度和纤维直径逐渐降低;当接收距离从20 cm增加到40 cm时,其厚度和纤维直径逐渐增大,探究熔喷酚醛非织造材料制备的最佳工艺条件为热风温度控制在 130~135℃,牵伸风压为 20 Kpa,接收距离随着试样的厚度要求进行调控.PRMB在氮气氛下的起始分解温度大于300℃,在800℃残余物含量为 56.44 wt%,具有优异的热稳定性.在常温常压下,PRMB(厚度为5 mm)的热导率为 0.032 6 W·m-1·K-1,极限氧指数(LOI)为35.3%,具有优异的阻燃隔热性能.该研究为酚醛基熔喷非织造材料的制备提供了理论依据,并拓展了熔喷工艺在阻燃隔热领域的应用前景.
In this paper,phenolic resin was selected as the raw material,and the melt-blown method and chemical crosslinking curing were employed to prepare phenolic resin melt-blown nonwovens(PRMB).The in-fluence of spinning process on the morphology and structure of PRMB was systematically investigated,and their flame retardant and thermal insulation properties were studied.The results indicated that as the hot air tempera-ture(125~145℃)and draft air pressure(20~30 kPa)gradually increased,the thickness and fiber diameter gradually decreased.When the receiving distance increased from 20 cm to 40 cm,the thickness and fiber diame-ter gradually increased.The optimal process for preparing PRMB were explored as follows:the hot air tempera-ture was controlled at 130~135℃,the draft air pressure was 20 kPa,and the receiving distance was adjusted according to the thickness requirements of the sample.The initial decomposition temperature of PRMB was grea-ter than 300℃in a nitrogen atmosphere and a residual content was 56.44 wt%at 800℃,demonstrating excel-lent thermal stability.At room temperature and atmospheric pressure,PRMB(5 mm thickness)had a thermal conductivity of 0.0326 W·m-1·K-1 and a limiting oxygen index(LOI)of 35.3%,exhibiting excellent flame retardant and thermal insulation properties.The research provides a theoretical basis for the preparation of phe-nolic-based melt-blown nonwovens and expands the application prospects of melt-blown technology in the field of flame retardant and thermal insulation.
石磊;彭一浣;杨显博;吴楠;庄旭品
天津工业大学纺织科学与工程学院,天津 300387天津工业大学纺织科学与工程学院,天津 300387天津工业大学纺织科学与工程学院,天津 300387天津工业大学纺织科学与工程学院,天津 300387天津工业大学纺织科学与工程学院,天津 300387
轻工纺织
酚醛树脂熔喷非织造材料工艺参数阻燃隔热性能
phenolic resinmelt-blown nonwovensprocess parametersflame retardant and thermal insulation properties
《纺织科学与工程学报》 2026 (3)
1-5,5
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