粉末级配处理对微滴喷射粘结成形可溶性陶瓷芯性能的影响OA
The Influence of Powder Gradation Treatment on the Properties of Soluble Ceramic Cores Prepared by Binder Jetting
采用微滴喷射粘结成形技术制备可溶性陶瓷芯,分别以粉末粒径分布为17.89~74.19 μm的重质碳酸钙作为原料进行级配处理,研究了粉末粒径以及粒径分布对陶瓷芯性能的影响.研究结果表明,级配处理能有效地提高陶瓷芯的抗弯强度,选用Z1(17.89 μm)与Z3(32.54 μm)的重质碳酸钙粉末进行级配处理,可以得到最优的坯体抗弯强度(1.96 MPa,是未级配处理时的174%),同时得到最优的粉床铺粉效果.随着细粉含量增加,陶瓷芯烧结后的抗弯强度呈现出先增大后减小的趋势,当细粉含量从20%增加到30%时,抗弯强度由8.24 MPa增加到8.72 MPa,但当细粉含量进一步增加到40%时,抗弯强度却降至7.74 MPa.不同处理工艺烧结后得到的陶瓷芯浸泡在80℃水中30 min后即开始溃散,表现出良好的可溶性.
Using the binder jetting technique to fabricate the soluble ceramic cores,and taking advantage of heavy calcium carbonate powders with the particle size distribution ranging from 17.89 μm to 74.19 μm as raw materials to carry out grading treatment,respectively,the effects of powder particle sizes and particle size distributions on the properties of the ceramic cores have been studied.The results show that the bending strength of the ceramic cores can be effectively improved through the grading treatment,and by selecting and using gradation of Z1(17.89 μm)and Z3(32.54 μm)heavy calcium carbonate powders,optimal green body bending strength(1.96 MPa,being 174%of that without grading treatment)can be obtained,and optimal powder bed spreading effect can be also achieved;with the increase of fine powder content,the bending strengths of the sintered ceramic cores exhibit a trend of first increasing and then decreasing.When the fine powder content increases from 20%to 30%,the bending strength increases from 8.24 MPa to 8.72 MPa.However,when the fine powder content further increases to 40%,the bending strength decreases to 7.74 MPa;the ceramic cores sintered by different treatment processes begin to disintegrate after being immersed in 80 ℃ water for 30 minutes,demonstrating excellent solubility.
余小鹏;蒋文明;彭子伟;黄一鹤;李庆晴;樊自田
华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074华中科技大学材料科学与工程学院,材料成形与模具技术全国重点实验室,湖北 武汉 430074
矿业与冶金
微滴喷射粘结成形粉末级配重质碳酸钙可溶性陶瓷芯抗弯强度烧结工艺
binder jettingpowder gradationheavy calcium carbonatesoluble ceramic corebending strengthsintering process
《铸造》 2026 (6)
581-586,6
国家自然科学基金(52271102,52075198).
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