高压流量调节阀内润滑油雾压燃数值模拟OA
Numerical Simulation of Compression Ignition in Lubricating Oil Mist Within High-pressure Flow Regulating Valves
针对高压气动系统中润滑油泄漏进入气流并在流量调节阀快速关闭过程中着火的潜在风险,建立高压混合气压缩燃烧数值模型,并探讨其着火特性及影响机制.以高压空气和润滑油混合气为流动介质,采用燃烧模型和组分运输模型,通过 C 语言编写用户定义函数开发高压气动系统润滑油雾压燃数值模型,模拟高压空气环境中流量调节阀关闭过程的流场、温度场及燃烧反应动力学特性.揭示关阀瞬变工况下润滑油压燃行为,以及空气激波通过绝热压缩加热滞止区空气及湍流增强混合对可燃混合气压燃的促进作用.关键发现表明:高压气体在阀门快速关闭过程中,阀前小区域封闭空气经历绝热等熵压缩过程,产生压缩热效应,空气体积迅速减小,导致压力和温度急剧上升.通过压缩加热可燃混合气体,伴随湍流加速蒸发氧化,捕捉到润滑油在两个关键位置的压燃过程.高压混合气压缩燃烧数值模型可为高压气动系统可靠性提升提供参考.
Fire risks associated with lubricating oil mist leakage during the rapid closure of flow regulating valves in high-pressure pneumatic systems are addressed in this study.A numerical model of high-pressure mixture compression combustion is established to investigate the ignition characteristics and underlying mechanisms.High-pressure air and a lubricating oil mixture are taken as the working media.The combustion model and multicomponent transport model are coupled through C-language user-defined functions.The flow field,temperature field,and combustion reaction kinetics characteristics during valve closure are simulated.The compression ignition behavior of lubricating oil mist is revealed.Ignition is promoted by air shock waves through adiabatic compression heating in the stagnation zone and turbulence-enhanced mixing.During rapid valve closure,the small enclosed air region upstream of the valve is subjected to adiabatic isentropic compression.Compression heat is thereby generated,the air volume is rapidly reduced,and the pressure and temperature are sharply increased.As a result,ignition at two key locations is triggered under the combined effects of compression heating and turbulence-enhanced evaporation and oxidation.A reference for improving the reliability of high-pressure pneumatic systems is provided by this model.
李嘉成;高隆隆;黄河杰;李宝仁
华中科技大学 机械科学与工程学院 FESTO 气动中心,湖北 武汉 430074华中科技大学 机械科学与工程学院 FESTO 气动中心,湖北 武汉 430074华中科技大学 机械科学与工程学院 FESTO 气动中心,湖北 武汉 430074华中科技大学 机械科学与工程学院 FESTO 气动中心,湖北 武汉 430074
机械制造
高压空气润滑油数值模拟压燃特性
high-pressure airlubricating oilnumerical simulationcompression ignition characteristics
《液压与气动》 2026 (6)
52-59,8
国家自然科学基金(51705164)
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