考虑导轮粗糙度的液力变矩器叶片壁湍流演化规律研究OA
Research on Evolution of Blade Wall Turbulence over Blades of Hydraulic Torque Converter Considering Stator Surface Roughness
导轮表面粗糙度会显著改变液力变矩器的叶片壁湍流结构,进而影响其工作性能,研究导轮表面粗糙度对流场演化规律的影响具有重要的研究意义和应用价值.考虑制造选定几组导轮叶片表面粗糙度,基于计算流体动力学,采用 SST k-ω 湍流模型数值模拟液力变矩器内部流场,对比分析不同导轮表面粗糙度下的三维涡系结构.结果表明:导轮表面粗糙度的变化显著影响其叶片壁湍流结构,随着粗糙度增加,导轮、泵轮、涡轮入口处叶片吸力面高流速区域面积逐渐缩减,速度降幅明显,且整体涡系的混乱程度增加;在失速工况下,随着导轮表面粗糙度的逐级增加,液力变矩器的变矩比与试验值之间的误差相对于光滑叶片分别下降了2.7%、3.6%、4.52%,泵轮转矩系数的误差分别下降了 1.6%、2%、4.45%.研究结果可为液力变矩器流场解析及叶片制造提供一定技术指导.
The stator surface roughness significantly alters the blade wall turbulence structure of the torque converter,thereby affecting its operational performance.Therefore,studying the influence of stator surface roughness on flow field evolution holds important research significance and application value.Considering manufacturing constraints,several groups of stator blade surface roughness levels are selected.Based on CFD,the internal flow field of the torque converter is numerically simulated using the SST k-ω turbulence model,and the three-dimensional vortex structures under different stator surface roughness levels are comparatively analyzed.The results indicate that:the variation in stator surface roughness significantly affects its blade wall turbulence structure.As the roughness increases,the area of the high-velocity region on the blade suction side at the inlets of the stator,pump,and turbine gradually shrinks,the velocity magnitude drops significantly,and the overall vortex system becomes more chaotic.Under stall conditions,with the progressive increase in stator blade surface roughness,the error between the torque converter's torque ratio and the experimental value decrease by approximately 2.7%,3.6%and 1.24%,respectively,compared to the smooth blade.The pump torque coefficient decreased by approximately 1.6%,2%and 4.45%,respectively.The research results can provide certain technical guidance for the flow field analysis and blade manufacturing of torque converters.
柴博森;赵天一;任毅;郑秋霖;名校雨;龚亨特
吉林大学 机械与航空航天工程学院,吉林 长春 130025||吉林大学 重庆研究院,重庆 401120||吉林大学 汽车底盘集成与仿生全国重点实验室,吉林 长春 130025吉林大学 机械与航空航天工程学院,吉林 长春 130025吉林大学 机械与航空航天工程学院,吉林 长春 130025吉林大学 机械与航空航天工程学院,吉林 长春 130025吉林大学 机械与航空航天工程学院,吉林 长春 130025吉林大学 机械与航空航天工程学院,吉林 长春 130025
机械制造
液力变矩器计算流体动力学湍流模型表面粗糙度三维涡
hydraulic torque converterCFDturbulence modelsurface roughnessthree-dimensional vortex
《液压与气动》 2026 (6)
1-8,8
吉林省教育厅科学研究项目(JJKH20250078KJ)重庆市自然科学基金面上项目(CSTB2023NSCQ-MSX0321)国家自然科学基金面上项目(52075212)吉林大学汽车底盘集成与仿生全国重点实验室自由探索项目(ascl-zytsxm-202010)
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