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基于电感耦合的超声监测数据传输设计研究OA

Research on data transmission design for ultrasonic monitoring based on inductive coupling

中文摘要英文摘要

针对电感耦合无线超声监测系统关键部件电参数难以精确获取的问题,对比现有线圈电感计算方法和压电换能器阻抗建模技术的准确性.以平面螺旋线圈为对象,采用细丝法、面积分法和有限元仿真计算自感与互感,并与试验值对比;建立压电换能器与工件耦合系统有限元模型,获取阻抗谱并进行试验对比;将部件参数代入三线圈耦合电路模型,构建监测系统并进行厚度检测验证.结果表明,细丝法适用于自感计算,计算自感的误差小于3%;面积分法适用于互感计算,在提离距离2~10 mm范围内,计算互感的误差小于5%;有限元仿真能准确预测压电换能器的谐振频率;所构建的监测系统成功实现厚度检测.研究可为电感耦合无线超声监测系统部件选型与参数设计提供方法参考和试验依据.

To address the difficulty in accurately obtaining electrical parameters of key components for the inductive coupling wireless ultrasonic monitoring systems,the accuracy of existing coil inductance calculation methods and piezoelectric transducer impedance modeling techniques were compared.Taking planar spiral coils as the research objects,the filament method,area integral method,and finite element simulation were used to calculate self-inductance and mutual inductance,with results compared against experimental values.A finite element model of the piezoelectric transducer and workpiece coupling system was established to obtain the impedance spectrum,which was compared with experimental values.The component parameters were incorporated into a three-coil coupling circuit model to construct an monitoring system and conduct thickness inspection verification.The results indicate that the filament method is suitable for self-inductance calculation,with a self-inductance calculation error of less than 3%.The area integral method is appropriate for mutual inductance calculation,with a mutual inductance calculation error of less than 5%within a lift-off distance range of 2 to 10 mm.The finite element simulation accurately predicts the resonant frequency of the piezoelectric transducer.The constructed monitoring system successfully achieveds thickness detection.This study provides methodological references and experimental basis for component selection and parameter design in inductive coupling wireless ultrasonic inspection systems.

吉田;程经纬;王哲;虞耀;蔡涛;鲁凯超;马书豪

合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031合肥通用机械研究院有限公司,合肥 230031浙江工业大学 机械工程学院,杭州 310023合肥通用机械研究院有限公司,合肥 230031

机械制造

电感耦合无线超声检测阻抗谱电感计算

inductive couplingwireless ultrasonic inspectionimpedance spectruminductance calculation

《压力容器》 2026 (3)

78-86,9

国家重点研发计划项目(2024YFC3013700)合肥通用机械研究院有限公司青年科技基金项目(2024011173)中国机械工业集团有限公司科研专项(ZDZX2024-22)国家重点攻关项目(2023ZY01001)

10.3969/j.issn.1001-4837.2026.03.008

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