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苎麻纤维牵伸中加速点建模及其对成纱不匀的影响OA

Modeling of the accelerating point in ramie fiber drafting and its effect on yarn unevenness

中文摘要英文摘要

针对苎麻纤维长度离散性大、牵伸过程难于控制、成纱均匀性不佳的问题,文章通过分析牵伸区纤维受力状态,建立了一套系统的牵伸纤维力学模型,并提出一种可定量计算苎麻纤维加速点的方法.结合示踪纤维实验验证了模型的准确性,并进一步通过工艺实验与数据分析,揭示了加速点位置与成纱不匀率之间的内在联系.结果表明:纤维加速点的理论计算值与实验结果变化趋势一致,模型可靠性得到验证;纤维长度与牵伸隔距之差增大,会导致纤维加速点远离前钳口,且其离散程度增加,进而引起成纱不匀率上升.研究结果可为调控牵伸工艺参数提高苎麻成纱质量提供理论参考.

Against the backdrop of the textile industry's transformation toward high-quality and high-value-added products,coupled with the global advocacy for green and sustainable development,ramie fibers exhibit tremendous application potential in the high-end textile field by virtue of their excellent mechanical properties and eco-friendly characteristics.However,their wide length distribution and high variability often result in poor yarn evenness,which limits the quality of ramie yarn.To solve this problem,this study established a force model of fibers in the drafting zone,proposed a quantitative method for calculating the fiber acceleration point during drafting,and verified the accuracy of the model through tracer fiber experiments. By analyzing the forces acting on fibers in the drafting zone,this study constructed a fiber force model,proposed a quantitative calculation method for the acceleration point of ramie fibers,and verified the model through tracer fiber experiments.During mechanical analysis,the study considered key parameters such as the friction coefficient between fibers,the pressure distribution in the roller nip,and the distribution of fast and slow-moving fibers.Experimental measurements under a drafting ratio of 4 and a roller gauge of 160 mm showed that the calculated acceleration points of fibers with lengths of 40 mm,70 mm,and 100 mm were consistent with the measured trends.As the fiber length increased,the acceleration point moved closer to the front roller nip,and its distribution became increasingly concentrated.Furthermore,the relationship between the acceleration point and yarn unevenness was investigated.The results indicated that when the difference between the roller gauge and fiber length increased from 110 mm to 150 mm,the acceleration point moved 12.9 mm away from the front nip,and the yarn unevenness increased by 27.4%.This demonstrates that a larger floating fiber zone leads to greater dispersion of acceleration points and higher yarn unevenness. This study provides a theoretical basis for optimizing drafting parameters(such as roller gauge)to improve the uniformity of ramie yarn.The proposed model and experimental approach offer practical insights for enhancing yarn quality in ramie spinning.

钱丽莉;张锟;郁崇文;曹巧丽

东华大学纺织学院,上海 201620舟山久意达机械有限公司,浙江 舟山 316000东华大学纺织学院,上海 201620东华大学纺织学院,上海 201620

轻工纺织

苎麻纤维牵伸过程加速点力学模型成纱不匀

ramie fiberdrafting processacceleration pointmechanical modelyarn unevenness

《现代纺织技术》 2026 (6)

57-61,5

自治区重点研发计划项目(2025B04011-001)国家麻类产业技术体系项目(CARS-16)

10.12477∕j.att.202511025

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