3D打印功能梯度混凝土断裂性能试验研究OA
Experimental study on fracture behavior of 3D-printed functionally graded concrete
3D打印功能梯度混凝土(3D-FGC)是实现结构-功能一体化设计的潜在解决途径,由于其复杂的非匀质特征,厘清3D-FGC的性能响应及其影响机制对其面向智能建造发展具有重要意义.为研究3D-FGC断裂性能的影响机制,通过改变再生砂与聚乙烯(PE)纤维的分布,设计了双层叠合(TC)、线性梯度(LG)和夹芯梯度(SG)三种梯度构造,分别与传统匀质打印方式(REF)进行比较,分析其在底部、侧向和顶部切口的断裂性能.开展了切口梁三点弯曲试验,并基于双K断裂理论分析了断裂性能差异.结果表明:3D-FGC存在多界面、组分非连续分布的非匀质特征,梯度构造与初始切口位置显著影响其断裂性能,相较于均质试件,梯度构造试件的断裂能最大提升幅度可达86.67%;三种梯度构造中,线性梯度以较平滑的梯度过渡降低了异质材料界面的应力集中,具有更高的能量耗散能力和材料效率.辅以数字图像相关(DIC)技术的全场变形监测显示,裂纹由再生梯度层扩展至纤维梯度层时,裂纹发生偏折及分支,使裂纹扩展过程耗能增加,是3D-FGC对断裂性能提升的关键增韧机制.
3D-printed functionally graded concrete(3D-FGC)presents a potential pathway toward integrated structural-functional design.Owing to its complex heterogeneous nature,elucidating the performance response and underlying mechanisms of 3D-FGC is crucial for its advancement in intelligent construction.To investigate the fracture behavior of 3D-FGC,this study designed three gradient configurations,including two-layer composite(TC),linear gradient(LG),and sandwich gradient(SG),by varying the distribution of recycled sand and polyethylene(PE)fibers.These were compared with conventional homogeneous 3D-printed counterparts(REF),and their fracture behavior was analyzed under bottom,side,and top notches.Three-point bending tests were conducted on notched beams,and the differences in fracture properties were evaluated based on the double-K fracture theory.The results indicate that 3D-FGC is characterized by heterogeneous properties with multiple interfaces and discontinuous component distribution.The gradient configuration and initial notch location significantly affect its fracture performance.Compared with homogeneous specimens,the maximum fracture energy of specimens with gradient construction is increased by 86.67%.Among the three gradient structures,the linear gradient pattern alleviates stress concentration at the interfaces of dissimilar materials via a relatively smooth gradient transition,thereby exhibiting superior energy dissipation capacity and higher material efficiency.Digital image correlation(DIC)observations reveal that cracks undergo deflection and branching as they propagate from the recycled aggregate-dominated gradient layer to the fiber-reinforced gradient layer,which elevates the energy consumption during the crack propagation process.This is a key toughening mechanism underlying the enhanced fracture performance of 3D-FGC.
渠长伟;丁陶;李永昊
同济大学 土木工程学院,上海 200092同济大学 土木工程学院,上海 200092同济大学 土木工程学院,上海 200092
建筑与水利
功能梯度混凝土3D打印断裂性能双K断裂理论初始切口断裂过程区
functionally graded concrete3D printingfracture propertydouble-K fracture theoryinitial notchfracture process zone
《建筑结构学报》 2026 (5)
94-107,14
国家自然科学基金项目(52478276).
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