3D打印电弧增材制造钢结构研究进展及应用OA
Research advances and applications of 3D printed wire arc additively manufactured steel structures
电弧增材制造(wire arc additive manufacturing,WAAM)可以实现大型复杂金属结构部件制作,并且材料利用率和沉积效率高,是适合建筑钢结构的增材工艺.WAAM突破了传统轧制和焊接构件在制造模式上的限制,以逐层或逐点沉积的方式直接成形复杂结构构件,已用于制造复杂构件、节点、结构体系、结构修复与加固等.为系统梳理国内外WAAM钢结构研究进展,针对WAAM技术特点和材料特性,并从生产工艺、微观组织结构、基础力学性能和关键应用技术等方面,围绕WAAM钢材料、构件、连接与节点、结构体系层面的研究进行全面综述.结果表明:WAAM钢材具有与传统结构钢材相似的应力-应变行为,为结构工程应用提供材料层面基础;受工艺特性影响,WAAM沉积过程可能产生表面粗糙、内部孔隙和裂纹等缺陷,需采取相应措施并在设计中考虑;WAAM未来发展方向包括智能化工艺升级、增减材联合拓扑优化、功能化多材料耦合、工艺优化仿真等,并亟待建立相关标准规范,以促进行业高质量发展.
Wire arc additive manufacturing(WAAM)enables the fabrication of large-scale complex metal structural components with high material utilization and deposition rates,making it a suitable additive manufacturing process for steel structures.WAAM can overcome the manufacturing limitations of traditional rolled and welded components by directly forming complex metallic parts through layer-by-layer or point-by-point deposition.It has been successfully adopted for creating complex components,joints and structural systems,as well as for structural repair and strengthening.To systematically sort out the research progress of WAAM steel structures at home and abroad,aiming at the technical characteristics and material properties of WAAM,a systematic review and analysis were conducted from the perspectives of production processes,microstructure,fundamental mechanical properties and critical application technologies.A comprehensive review was provided at the levels of WAAM steel materials,components,connections,joints and structural systems.The results show that WAAM steels exhibit similar stress-strain behaviour to that of conventional structural steels,thereby providing a material-level foundation for structural engineering applications.Owing to its inherent process characteristics,WAAM deposition may introduce defects such as surface roughness,internal porosity and cracking,necessitating appropriate mitigation strategies and careful consideration during design.Future development directions of WAAM include intelligent process upgrading,integrated subtractive-additive topology optimisation,functional multi-material integration and process simulation for optimisation,and it is urgent to establish relevant standards and specifications to promote high-quality industrial development.
钱浩凯;赵华田;施刚;杨璐;李政;孟欣;GARDNER Leroy
北京工业大学 城市与工程安全减灾教育部重点实验室,北京 100124清华大学 土木工程系,北京 100084||清华大学 土木工程安全与耐久教育部重点实验室,北京 100084||帝国理工学院 土木与环境工程系,英国伦敦 SW7 2AZ清华大学 土木工程系,北京 100084||清华大学 土木工程安全与耐久教育部重点实验室,北京 100084北京工业大学 城市与工程安全减灾教育部重点实验室,北京 100124柏林工业大学 钢结构所,德国柏林 10623帝国理工学院 土木与环境工程系,英国伦敦 SW7 2AZ||新加坡国立大学 土木与环境工程学院,新加坡肯特岗 117576帝国理工学院 土木与环境工程系,英国伦敦 SW7 2AZ
建筑与水利
钢结构电弧增材制造(WAAM)3D打印力学性能研究进展
steel structurewire arc additive manufacturing(WAAM)3D printingmechanical propertyliterature review
《建筑结构学报》 2026 (5)
1-25,25
国家杰出青年科学基金项目(52225802),国家自然科学基金重点项目(52538004),国家自然科学基金面上项目(52478191).
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